Visual Inspection Machine

Shape: 2200×1050×1800mm (L×W×H)

Equipment weight: about 300kg

Input power: 1kw

Input voltage: 220V±10%, 50/60Hz

Work efficiency: such as 12 hooks for 6 seconds/A

The process of visual inspection machine usually includes the following key steps:

1、Automatic feeding: Motor rotor commutator is fed into the visual inspection machine through the automatic loading system.

2、Pre-processing(Optional)：Commutator may need to be pre-processed by brushes to remove foreign matter or dust on the surface before inspection, brushes are optional.

3、High-resolution industrial camera inspection: The commutator is transferred to the inspection area, and the high-resolution industrial camera takes pictures of the commutator to obtain its surface image.

4、Image Processing: The acquired image is processed by the vision inspection system, including image enhancement, feature extraction, etc., so as to facilitate the identification and classification of defects.

5、Defect detection: The system analyzes the image and identifies defects such as decoupling of the commutator.

6、Defective goods storage: the detected defective goods will be automatically shunted to the defective goods storage structure for subsequent processing.

7、Good Product Discharge: The qualified commutator will continue to be transmitted along the production line and enter the next production link.

8、quick change of tooling: in order to adapt to different models of commutator, vision inspection machine needs to be able to quickly change the tooling to adjust the detection accuracy and adaptability.

9、Operation interface: The operator can set up and monitor the equipment through a simple user interface to ensure the smooth running of the inspection process.

10、data recording and analysis: the system will record the inspection data to facilitate subsequent quality control and process improvement.

11、 automated production requirements: the entire inspection process can be configured in an automated production line, through the chain line body to achieve unmanned or less manned operation.

This automated visual inspection process can significantly improve inspection efficiency and accuracy, reduce labor costs, and ensure product quality consistency.

For the vision inspection technology solution for micromotor rotor commutator, an integrated automated inspection system can be designed to improve inspection efficiency and accuracy. The following is a detailed description of the technical program:

1、Automatic feeding system: the micro-motor rotor commutator is fed into the inspection area through the automatic loading system.

2、Pre-processing unit: the rotor commutator can be selectively cleaned on the surface by the brush unit before entering the inspection area to remove impurities that may affect the inspection quality.

3、High-power high-definition industrial camera detection unit: the use of high-speed high-resolution industrial cameras, image acquisition of the commutator. Camera selection should be based on the required resolution, frame rate and spectral characteristics to ensure that the image quality to meet the detection needs .

4、Image processing and analysis: the collected images are processed and analyzed by the visual inspection system.

5、Defective product detection and storage: the system can automatically identify and classify good and defective products, and through automated mechanisms to send defective products into the designated storage area for subsequent processing.

6、Quick change of tooling: In order to adapt to the detection of different types of commutator, the system is designed with the function of quick change of tooling to improve the flexibility and efficiency of detection.

7、Operating interface: Designed with easy-to-use operating interface, the operator can conveniently set up the system, adjust the testing parameters and query the results.

8、Data management: the system can record and analyze inspection data to provide support for quality control and process optimization.

9、automated production integration: through the configuration of chain line body or other automation mechanism, the visual inspection system is integrated into the automated production line to realize unmanned production.

Through the above technical solutions, automated and high-precision visual inspection of micro-motor rotor commutator can be realized, which improves the production efficiency and product quality, and at the same time reduces the labor cost and human error.

This machine is used for visual inspection of various micro-motor rotor commutators, automatic feeding, first commutator over the brush (brush is an optional accessory), and then high-frequency high-definition industrial camera detection, equipped with bad material storage structure, quick replacement of workpieces, easy to operate, convenient and reliable, the configuration of the chain line can be realized under the requirements of automated production.