Two-station internal winding machine

Dimensions: 1200*850*1800mm

Equipment weight: about 600kg

Air supply: 0.4-0.7MPa

Input voltage: 220v AC50/60hz

Input power: 3kw

Appearance: White/Blue/Yellow

Processing range

Rotor outer diameter: ф84mm (according to customer sample)

Number of rotor slots: according to customer sample

Rotor stack thickness: according to customer sample

Flying fork speed: 3500rpm, 2800rpm (rated)

Production efficiency: 50-60pcs/1h

Two-station internal winding machine is a kind of automation equipment, mainly used for brushless motor winding process. Its process usually includes the following steps:

 1. loading: the operator places the stator into the working position of the winding machine.

 2. Clamping: The equipment automatically clamps the stator to ensure that the stator position is fixed during the winding process.

 3. Winding: Use the needle winding method, servo motor control the winding speed and tension, automatically complete the winding.

 4. Tension control: The tension in the winding process is controlled by a three-stage tension controller to ensure even and tight winding.

 5. Tap and Clip: According to the winding parameters, automatically carry out the tap and clip operation.

 6. Cutting: Automatically cut off the excess wire after the winding is completed.

 7. Unloading: after the completion of winding, the equipment automatically releases the stator and the operator removes the stator which has finished winding.

 8. Mould change: change the winding moulds as needed to adapt to different specifications of stator winding.

 9. Fault Alarm: In the process of winding, if there is any abnormality, the equipment will prompt the operator through the sound and light alarm system.

 10. man-machine interface: the operator can set the parameters of the equipment through the man-machine interface, such as the number of winding coils, speed, tension and so on.

 11. Pneumatic components: use pneumatic components such as Yardley cylinder to realize the action of stator clamping and releasing.

 12. program stability: the use of servo motors to ensure the stability and accuracy of the winding process.

 13. Multiple operation modes: the equipment supports multiple operation modes to adapt to different production needs.

This automatic production equipment greatly improves the production efficiency and winding quality, while reducing the labor intensity of the operator.

The overall technical solution of the two-station internal winding machine usually includes the following key components:

1、Servo motor system: Servo motors are used to ensure the accuracy and stability of the winding process. The servo motor system is responsible for driving the main movements of the winding machine, including coil winding, tension control and quick change of molds.

2、Tension control system: Equipped with tension controller to realize precise control of winding tension. Tension control system is the key to ensure the quality of the coil, it can adjust the tension according to different winding requirements to ensure the coil is tight and even.

3、Human Machine Interface (HMI): Provide an intuitive interface to enable the operator to easily set winding parameters and monitor the status of the equipment. the HMI allows the user to interact with the machine in a graphical manner to achieve control, monitoring and operation functions.

4、Quick-change mold system: designed for quick change of winding molds to adapt to different specifications of the stator winding needs, improve production efficiency and flexibility.

5、Pneumatic components: use pneumatic components such as cylinders to realize the stator clamping, releasing and other pneumatic control functions. Pneumatic components are used in automated production equipment to perform precise movement control .

6、fault alarm and security system: integrated fault alarm display and sound and light alarm function, to ensure that in the event of abnormalities can be promptly notified to the operator. Sound and light alarm is a kind of device used in dangerous places to send out alarm signals to people through sound and light.

7、Automated production process: including automatic completion of the winding, hooking, clamping and pulling off the line and other processes, as well as manual loading and unloading of automated production equipment with clamping and trimming line function, to improve the overall production efficiency and reduce manual intervention.

8、program stability: the design of the entire system focuses on program stability, to ensure the reliability and repeatability of the equipment in the long run.

9、a variety of operating modes: equipment designed with a variety of operating modes to adapt to different production requirements and processes.

10、Interlock protection equipment: to ensure the protection of the equipment in the operation process, to prevent the occurrence of accidents.

Through the above technical solutions, the two-station internal winding machine is capable of realizing the production of brushless motor winding with high efficiency and high precision, and at the same time ensuring the simplicity of operation and the stability of the equipment.

This machine is used for brushless motor winding equipment, automatically complete winding, hooking, clamping and tearing off the wire, the winding speed is fast, the winding mold can be quickly replaced, and it is suitable for a variety of winding methods: using Japanese Panasonic servo motor, the program is stable, the interlocking protection equipment is reliable, and the action is coordinated and reliable, and the efficiency is high.

Versatile, with a human-machine interface and a three-stage tension controller, the winding process can be set up flexibly. There are a variety of operation modes, fault alarm display, sound and light alarm function, pneumatic components: Taiwan original Yadai cylinder, manual loading and unloading of automatic production equipment with clamp and trimming function.