The overall technical solution of the stator carbon brush machine is aimed at realizing the fast and stable assembly of various types of stators and carbon brushes. The following is a detailed description of the technical program:
一、Overview of the technical program
This technical solution is aimed at stator carbon brush assembly equipment, adopting the integrated assembly method of carbon brush vibrating disk loading, double station into carbon brush, automatic pressing into carbon brush, manual stator loading and inserting terminal. Through the simplification of parameter setting, quick change of tooling and stable and reliable operation of the equipment, it realizes fast and accurate assembly effect.
二、 the characteristics of the technical program
1、Carbon brush vibration disk loading:
Vibrating disk is adopted to realize orderly arrangement of carbon brushes and automatic loading, which improves loading efficiency and accuracy.
The vibration disk is reasonably designed to adapt to different models and specifications of carbon brushes, with strong versatility.
2、Double station feeding carbon brushes:
The equipment is equipped with double stations, capable of handling two carbon brushes at the same time, which greatly improves the assembly efficiency.
The double stations are reasonably designed to ensure the stability and accuracy of carbon brush pressing in.
3、Automatic press-in carbon brush:
The equipment is equipped with an automatic press-in mechanism, which can automatically press the carbon brushes into the stator, reducing manual operation and improving production efficiency.
The press-in mechanism is reasonably designed and the press-in strength is moderate, avoiding the damage of carbon brushes or stator.
4、Manual stator loading and terminal insertion:
The process of manual stator loading is simple and clear, easy to operate, and reduces the difficulty of operation.
Terminal insertion is operated manually, which ensures the accuracy and firmness of terminal insertion.
5、Simple parameter setting:
The equipment is equipped with a parameter setting interface, users can easily set the parameters according to the actual needs, such as the pressure into the strength, vibration frequency and so on.
Parameter setting is simple and easy to understand, no need for professional training to start operation.
6、Quick change of workpiece:
The equipment tooling design is reasonable, can be quickly replaced to adapt to different models and specifications of the stator carbon brush assembly needs.
The process of workpiece replacement is simple and fast, reducing the replacement cost and time.
7、Simple operation, stable and reliable:
The overall design of the equipment is simple and clear, and the operation interface is intuitive and easy to understand, which reduces the difficulty of operation.
The equipment is made of high-quality materials, and the structure is sturdy and durable, which ensures the stability and reliability of the equipment.
三、the technical program implementation steps
1、Equipment preparation:
Check whether the parts of the equipment are intact to ensure that the equipment is in good condition.
According to the stator model to be assembled and carbon brush specifications, select the appropriate tooling and install it in place.
2、Feeding and pressing in:
Put the carbon brushes into the vibrating disk and start the vibrating disk for loading.
When the carbon brush reaches the specified position, the equipment automatically starts the press-in mechanism to press the carbon brush into the stator.
3、Stator and terminal assembly:
Manually place the stator to the specified position on the equipment.
Insert the terminal into the specified position on the stator to complete the assembly of stator and terminal.
4、Quality check:
Carry out quality check on the assembled stator to ensure that the carbon brush is pressed into the accurate position and the terminals are inserted firmly.
5、Finished product collection and packaging:
Collect the qualified stator for subsequent packaging and delivery.
四、Maintenance
1、Daily cleaning:
Regularly clean the dust and debris on the equipment to keep it clean and tidy.
2、 lubrication maintenance:
Lubricate and maintain the transmission parts of the equipment to ensure the normal operation and prolong the service life of the equipment.
3、 troubleshooting:
When the equipment fails, the need for timely troubleshooting and maintenance to ensure the stability and reliability of the equipment.
In summary, the overall technical solution of the stator carbon brush machine further improves the production efficiency and product quality through the simplification of parameter setting, rapid replacement of the tooling and the stable and reliable operation of the equipment.
