Stator Brushless Six-Station Internal Winding Machine

Dimensions: 1300*1000*1700

Weight: 1000kg

Voltage: 380V

Air pressure: 0.6

Power: 29.5kw

Actual power consumption: 1.5 kWh per hour

Stator Outer Diameter: According to customer's requirements

Stator stack thickness: according to customer needs

Number of rotor slots: according to customer's requirements

Stator brushless six-station internal winding machine is an automated equipment specially used for stator winding of brushless internal slot motor, its process and overall technical solutions are as follows:

1、Feeding：The stator core is automatically fed into the winding station.

2、Paper insertion: Insulation paper is automatically inserted into the stator slot to provide electrical isolation.

3、Winding: The enameled wire is automatically wound on the stator core. The winding process is controlled by servo motor to ensure high speed and high precision.

4、Line-up: The wound coils are neatly arranged through the line-up shaft to ensure the neatness and tightness of the coils.

5、Hooking：After the winding is completed, the wire head and tail are automatically hooked for subsequent welding or connection.

6、Clip-tear off wire: The automatic clip-tear off wire mechanism cuts off the excess wire to ensure the neatness of the coil.

7、Mold change: According to different stator design, the winding mold can be changed quickly to adapt to the production of different specifications of the stator.

8、Downloading:the finished wound stator is automatically sent out for subsequent welding, testing or other processing procedures.

9、Tension control: Through the three-stage tension controller, it ensures the stability of the tension of the wire during the winding process to avoid slack or over-tightening of the coil.

10、Human-machine interface: the operator can set and adjust the program through the human-machine interface (HMI), so that the winding process can be set flexibly.

11、Fault Alarm: The equipment is equipped with fault alarm display and sound and light alarm function, so as to facilitate timely detection and treatment of problems in the production process.

12、Pneumatic components: the equipment uses pneumatic components to ensure the coordination and reliability of the action.

13、program stability: the use of PLC logic control, to ensure the stability and coordination of equipment action.

14、interlocking protection: the equipment is equipped with interlocking protection mechanism to ensure that the equipment can be protected from damage by stopping in any abnormal situation.

15、Functional diversity: the equipment design considers a variety of operating modes to adapt to different production needs and process requirements.

Overall, the stator brushless six-station internal winding machine improves production efficiency and product quality through automation and precision control, while reducing labor costs and operational complexity.

The overall technical solution for the Stator Brushless 6-station Internal Winding Machine is a comprehensive automation solution specifically designed for the winding process of brushless internal slot motor stators. The following are the key components of this technical program:

1、 Automation control system: advanced PLC logic control is adopted to ensure the stable operation of the program, and at the same time with the human-machine interface (HMI), it makes the operation setting simple, convenient and fast.

2、Servo motor application: Utilizing the precise control ability of servo motor to realize high-speed and precise winding process, meanwhile ensuring the consistency of winding tension.

3、Quick mold change system: A mechanism for quick change of winding molds is designed to adapt to the production needs of different specifications of stators, shortening the time of mold change and production preparation time.

4、Multi-station design: The six-station design allows for simultaneous processing of multiple stators, increasing processing capacity and production efficiency.

5、Tension control: Equipped with three-stage tension controller, the winding process can be set flexibly to ensure even coil tension and improve product quality.

6、Fault alarm and protection interlock: Integrated fault alarm display and sound and light alarm function, as well as protection interlock device, to ensure that the equipment can respond in time in case of abnormalities.

7、Pneumatic components: using cylinder and other high-quality pneumatic components to ensure the coordination and reliability of the action.

8、Manual loading and unloading: retain the manual loading and unloading link, combined with the automation of the clamping and cutting line function, in order to improve production flexibility.

9、 modular design: the equipment adopts modular design, easy maintenance and upgrading, while being able to quickly adapt to production changes.

10、 data recording and analysis: the equipment can record production data for subsequent quality management and process improvement.

11、 interlocking protection equipment: through the interlocking protection system, to ensure the protection of the equipment in the operation process, to prevent misuse.

12、Multiple operation modes: The equipment supports multiple operation modes to adapt to different production needs and process requirements.

This kind of equipment is suitable for a variety of winding methods, characterized by high efficiency, high precision and high stability, and is one of the indispensable automation equipments in the motor manufacturing industry.

It is suitable for the stator winding of the brushless inner groove motor, automatically completes the winding, hooking, clamping and tearing and breaking the wire, the winding speed is fast, the winding mold can be quickly replaced, it is suitable for a variety of winding methods, the servo motor is adopted, the program stability is good, the interlocking protection equipment is reliable, the action is coordinated and reliable, the efficiency is high, and the functions are many.

It has a man-machine interface and a three-stage tension controller, so that the winding process can be set flexibly, there are a variety of operation modes, fault alarm display, sound and light alarm function, pneumatic components: Taiwan original Yadai cylinder, automatic production equipment with manual loading and unloading of clamping and trimming function.