Six-Station Internal Winding Machine

Spindle spacing: 200mm

Applicable wire diameter: Φ0.08-Φ1.0mm (according to the wire diameter change wire frame)

Number of stations: 6 stations

Number of slots: 4-36 slots

Outer diameter of stator: Φ20-120mm (beyond the range can be customized)

Stator inner diameter: Φ12-80mm

Stator thickness: Φ5-80mm (beyond the range can be customized)

Transmission servo: 5000W one set

Rotary servo: 3000W six sets

Line servo: 750W two sets

Air pressure: 6kg/cm²

Power supply 3-phase: 380V 50 20A

Dimension: 1400W*1350L*1800H

Power of the whole machine: 8-9kw

Speed: 0-1000r/min (according to the actual wire diameter, stator size)

Controller: touch motion controller

The six-station internal winding machine is an automated motor stator winding equipment, capable of winding several stators at the same time, significantly improving production efficiency. The following is the process flow of this equipment:

1、Feeding：Place the stator core into the designated position of the winding machine, ready to start winding.

2、Winding：Use the electronic cam upper and lower axis Z and rotary axis for cam matching winding, to achieve high speed winding while precision lining. The winding speed is up to 1000r/min, suitable for stator core with 4-36 slots.

3、Positioning: use full closed-loop pulse positioning algorithm for precise positioning, or output action to the cylinder, support the selection of different modes.

4、Winding feet: X-axis, Y-axis, Z-axis three-axis linkage spiral rising interpolation, high control accuracy, in order to achieve faster and more accurate enameled wire fixed in the hanging wire.

5、Division: The rotary axis can be rotated at individually set angles during the commissioning stage.

6、 pause and reset: in the winding process can be paused at any time, start to continue winding; winding is completed using the reset command for rapid reset to improve the efficiency of winding.

7、automatic line: in the winding process, the machine automatically completes the wire package line and over the line, the end of the line automatically cut.

8、Downloading:the finished winding stator is automatically sent out for subsequent processes.

9、Human-machine interface operation: operation and monitoring through the human-machine interface, making the equipment easy to operate and flexible parameter setting.

10、Failure Alarm: The equipment is equipped with failure alarm display and sound and light alarm function to remind the operator to pay attention in time.

11、 protection and security: equipment with induction and emergency stop button, overload protection and other protective configurations.

12、Stability of the machine: The machine adopts more reliable 8mm square tube welding to ensure more stable high-speed operation.

Six-station internal winding machine is widely used in rotary transformers, sensors, servo motors, stepper motors, pump motors, fan motors and other stator core winding, applicable but not limited to the above brushless motor winding.

The overall technical solution of the six-station internal winding machine is designed to realize efficient and precise motor stator winding production. The following is the overall technical program of the machine:

1、High speed winding capability:

Designed for simultaneous winding of 6 stators to improve production efficiency.

The winding speed is up to 1000r/min to meet the demand of high speed production.

2、Precision wire arranging mechanism:

Capable of winding at high speed with precision lining up to ensure neat and cross-free coils.

It is suitable for stator core with 4-36 slots, with good adaptability and flexibility.

3、Multi-turn winding capability:

The equipment is capable of winding more than 500 turns to meet the production requirements of different products.

4、Sturdy mechanical structure:

The machine platform of the equipment is welded with 8mm square through tube, which enhances the stability and durability of the machine.

Ensure stability and reduce vibration during high-speed operation.

5、Automatic control system:

Adopt advanced PLC and servo motor control system to ensure precise motion control and logic processing.

6、Human-machine interface:

Equipped with a high-brightness, high-contrast touch screen to provide an intuitive, easy-to-operate user interface.

7、Fault detection and alarm:

The equipment is equipped with a fault alarm display and sound and light alarm function to remind the operator in time.

8、 data recording and analysis:

The system automatically records production data for subsequent quality management and process improvement.

9、 protection measures:

The equipment has emergency stop button, overload protection and other devices to protect the operator.

10、Modular design:

The equipment adopts modularized design, which is convenient for maintenance and upgrading.

11、Quick mold change system:

The mechanism of quick change of winding mold is designed to adapt to the production of stator with different specifications.

12、Wide applicability:

Widely applicable to rotary transformers, sensors, servo motors, stepper motors, pump motors, fan motors and other stator core winding.

13、Precision positioning system:

Use full closed-loop pulse positioning algorithm for precise positioning to ensure winding accuracy.

14、Openness of control system:

The control system allows users to customize and program according to specific needs.

15、energy saving and environmental protection:

Designed with energy efficiency in mind, it strives to improve productivity while reducing energy consumption.

Through the implementation of these technical solutions, the six-station internal winding machine can realize automated production, improve production efficiency and product quality, while reducing labor costs and operational complexity.

Simultaneous high speed winding of 6 stators at speeds up to 1000r/min.

High-speed simultaneous precision line, 4-36 slots unlimited change.

The number of turns can be wound more than 500, the equipment machine adopts more reliable 8mm square tube welding to ensure more stable high-speed operation.

Widely used in rotary transformers, sensors, servo motors, stepper motors, pump motors, fan motors and other stator cores, applicable but not limited to the above brushless motor winding.