The overall technical solution of the six-station internal winding machine is designed to realize efficient and precise motor stator winding production. The following is the overall technical program of the machine:
1、High speed winding capability:
Designed for simultaneous winding of 6 stators to improve production efficiency.
The winding speed is up to 1000r/min to meet the demand of high speed production.
2、Precision wire arranging mechanism:
Capable of winding at high speed with precision lining up to ensure neat and cross-free coils.
It is suitable for stator core with 4-36 slots, with good adaptability and flexibility.
3、Multi-turn winding capability:
The equipment is capable of winding more than 500 turns to meet the production requirements of different products.
4、Sturdy mechanical structure:
The machine platform of the equipment is welded with 8mm square through tube, which enhances the stability and durability of the machine.
Ensure stability and reduce vibration during high-speed operation.
5、Automatic control system:
Adopt advanced PLC and servo motor control system to ensure precise motion control and logic processing.
6、Human-machine interface:
Equipped with a high-brightness, high-contrast touch screen to provide an intuitive, easy-to-operate user interface.
7、Fault detection and alarm:
The equipment is equipped with a fault alarm display and sound and light alarm function to remind the operator in time.
8、 data recording and analysis:
The system automatically records production data for subsequent quality management and process improvement.
9、 protection measures:
The equipment has emergency stop button, overload protection and other devices to protect the operator.
10、Modular design:
The equipment adopts modularized design, which is convenient for maintenance and upgrading.
11、Quick mold change system:
The mechanism of quick change of winding mold is designed to adapt to the production of stator with different specifications.
12、Wide applicability:
Widely applicable to rotary transformers, sensors, servo motors, stepper motors, pump motors, fan motors and other stator core winding.
13、Precision positioning system:
Use full closed-loop pulse positioning algorithm for precise positioning to ensure winding accuracy.
14、Openness of control system:
The control system allows users to customize and program according to specific needs.
15、energy saving and environmental protection:
Designed with energy efficiency in mind, it strives to improve productivity while reducing energy consumption.
Through the implementation of these technical solutions, the six-station internal winding machine can realize automated production, improve production efficiency and product quality, while reducing labor costs and operational complexity.
