Six-Station Brushless External Winding Machine

Product specifications/range: subject to the products provided by customers

Fuselage length: 1.05m (depending on the device)

Fuselage width: 1.15m (depending on the device)

Set height: 1.15m (depending on the device)

Power supply: 220V

Compressed air: 0.5-0.7MPa

Production cycle: 300-400pcs/h

Communication systems: Use transmission cables, touch screens, signal lines, or network cables

Multiple switching and testing devices are configured to ensure stability and reliability

Six-station brushless external winding machine is a kind of automation equipment, which is mainly used for the winding process of brushless motor. The following is the process flow of this equipment:

1、Feeding：First of all, the operator places the stator core into the designated position of the winding machine.

2、Winding: The winding machine carries out the winding automatically, according to the predetermined program and winding mold, the enameled wire is wound onto the stator core. The winding speed is high, which ensures the production efficiency.

3、Hooking：After the winding is completed, the wire is automatically hooked for subsequent welding or connection.

4、Clamping and tearing off the wire: the excess wire is cut off by the automatic clamping and tearing mechanism.

5、Mold replacement: the winding mold can be changed quickly to adapt to the production of different specifications of the stator.

6、Tension control: with the three-stage tension controller, the winding process can be set flexibly to ensure the quality of winding.

7、Human-machine interaction: through the human-machine interface for operation and monitoring, so that the equipment is easy to operate.

8、Running mode: the equipment supports a variety of running modes, including manual, semi-automatic and fully automatic mode.

9、 fault alarm: equipment with fault alarm display function, when the production process is abnormal, the system will promptly prompt.

10、sound and light alarm: in the event of failure, in addition to the display alarm, there will be sound and light alarm function to remind the operator attention.

11、Pneumatic components: the equipment uses Taiwan's original Yadayi cylinder and other pneumatic components to ensure the coordination and reliability of the action.

12、Downloading: The stator which finishes winding is automatically sent out for subsequent processes.

13、manual loading and unloading: Although the equipment has a high degree of automation, it still requires manual loading and unloading with the function of clamping and cutting the wire.

Overall, the six-station brushless external winding machine improves production efficiency and product quality through automation and precision control, while reducing labor costs and operational complexity .

The overall technical solution of six-station brushless external winding machine is an automation solution designed for brushless motor winding process. It can automatically complete the operations of winding, hooking, clamping and tearing wire breakage, etc. It has high winding speed and adaptability to multiple winding methods. The following is the overall technical program of this equipment:

1、automation control system:

PLC is adopted as the core of the control system to ensure the stability of the program and the coordination of the action.

Through the human-machine interface (HMI) for operation and monitoring, making the equipment easy to operate and flexible parameter settings.

2、Servo motor application:

Use servo motor drive to realize accurate winding control and high speed response.

3、Quick mold change system:

Designed the mechanism of quick change of winding mold to adapt to the production of different specifications of the stator.

4、Multi-station design:

Six-station design allows for simultaneous handling of multiple stators, improving production efficiency.

5、Tension control:

Combined with three-stage tension controller, the winding process can be set flexibly to ensure even coil tension.

6、Fault alarm and protection interlock:

The equipment is equipped with fault alarm display and sound and light alarm function to remind the operator in time.

The interlocking protection device ensures that the equipment can be stopped in any abnormal situation.

7、Pneumatic components:

The use of high-quality pneumatic components, such as cylinders, to ensure that the action is coordinated and reliable.

8、Modular design:

The equipment adopts modular design, which is convenient for maintenance and upgrading.

9、 data recording and analysis:

The equipment can record the production data, which is convenient for subsequent quality management and process improvement.

10、Manual loading and unloading:

Retain the link of manual loading and unloading, combined with the automation of the clamping and cutting line function.

11、 technical parameters:

Power requirements, air pressure, production beat and other technical parameters according to the actual equipment.

12、protective measures:

Installation of gratings, emergency stop buttons and other protective devices to protect the operator.

Through the implementation of these technical solutions, the six-station brushless external winding machine can realize automated production, improve production efficiency and product quality, and at the same time reduce labor costs and operational complexity.

This machine is used for brushless motor winding equipment, automatically complete winding, hook, clamp, tearing wire, high-speed winding, can quickly replace the winding mold, suitable for a variety of winding methods, stable program, interlock protection equipment, reliable action coordination, high efficiency.

It has a man-machine interface and a three-stage tension controller, so that the winding process can be flexibly set, there are multiple operation modes, fault alarm display, sound and light alarm function, and manual loading and unloading of automatic production equipment with clamping and cutting line function.