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Shenzhen Xinhui Electromechanical Equipment Co.

Tel:+86 13823531619

Mailbox:xhautomatic@foxmail.com

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Url:www.xhautomatic.com

Address:4/F, Building D2, Songhu Zhigu Industrial Park, No. 7 Yanhe North Road, Liaobu Town, Dongguan City,

Servo Presses

  • Subcategory::Servo Presses
  • Number of Views:0
  • Release Time:2024-04-26 10:12:55
Servo Presses

Basic Parameter

Dimensions: 750*700*1900mm


Equipment weight: about 500kg


Air supply: 0.4~0.7MPa


Input voltage: 220v AC50/60hz


Input power: 1.5kw


Appearance: White


Processing range:


Repeat positioning accuracy: 0-0.05mm


Electric cylinder stroke: 0-350mm


Pressure range: 1.5t can be customized upon request


Production efficiency: 400-600psc/1h




Process Flow

Servo press is a kind of high-precision automatic pressure equipment, which is driven by servo motor to realize precise control of pressure and displacement, the following is the process flow and characteristics of servo press:


1、 process flow:

Preparation: check the equipment to ensure that the components work properly.

Setting parameters: according to the processing requirements, set the pressure, speed, stroke and other parameters.

Place the workpiece: place the workpiece to be processed on the worktable to ensure the accurate position.

Start the equipment: press the start button, the servo press starts to work.

Monitor the machining process: Monitor the working status of the equipment and the machining quality in real time.

Finish machining: Check the quality of the workpiece to ensure that it meets the requirements.

Turn off the equipment: Turn off the equipment after machining is completed for cleaning and maintenance.


2、Features:

Precise control: Servo press realizes precise control of slide movement, including pressure, speed and displacement through servo motor.

Energy efficiency: Servo presses are more energy efficient and more efficient than traditional hydraulic presses.

Flexibility: Programmable pressure curve and process flow to adapt to different processing needs.

Protection: Equipped with protection devices, such as emergency stop button and light grids.

Easy maintenance: routine maintenance and regular inspection can ensure the stable operation of the equipment.


3、Control system:

The control system of the servo press is its core, responsible for receiving operation commands, calculating control parameters and controlling the operation of the servo motor.

The control system can realize closed-loop control of position, speed and acceleration, and provide torque control, speed control, position control and other functions.


4、Application Fields:

Servo presses are suitable for a variety of industries, such as engine component press-fitting in the automotive industry, micro-motor component press-fitting in the electric motor industry, and circuit board component press-fitting in the electronics industry.


5、Maintenance:

Daily maintenance includes cleaning the equipment, checking wear and tear, and replacing damaged parts.

Regular inspection of servo motors, transmission systems, control systems, etc., to ensure the normal operation of the equipment.

Lubrication maintenance to reduce wear and prolong the service life of the equipment.

Troubleshooting and professional training of operators to ensure the normal use of equipment.


These features of servo press make it an indispensable equipment in modern manufacturing industry, which can improve production efficiency and product quality.

Overall Technical Solution

Servo press is a high-precision automation equipment, which is driven by servo motor to realize precise control of pressure and displacement. The following is an overview of the overall technical program of the servo press:


1、 system components: the servo press system consists of servo motors, motor controllers, deceleration drives, brakes, position sensors, programmable controllers, touch screen, working mechanism and auxiliary mechanism. These components work together to ensure the accuracy and stability of the equipment.


2、control mode: servo presses usually use closed-loop control mode, which can realize the precise control of position, speed and acceleration. Control modes include torque control, speed control and position control, of which position control is a common mode because it allows tight control of speed and position.


3、Pressure and displacement control: Through the combination of servo motors and precision ball screws, servo presses are able to realize precise position control of the pressure spindle. The front end of the pressure spindle is installed with a highly sensitive pressure sensor to monitor the load in real time, and the control system collects the position and load data to realize online quality management.


4、Operation process: The operation process includes steps such as equipment inspection, workpiece placement, parameter setting, starting the equipment, monitoring the machining process, completing the machining and equipment shutdown. The equipment is usually equipped with protective measures, such as over-travel, overload, over-setting alarm function, as well as emergency stop button and grating alarm system.


5、Technical Advantage: The advantage of servo press is its energy saving, precision and flexibility. It can quickly change the riveting mold, stable program, coordinated and reliable action, high efficiency, a variety of operating modes, fault alarm display and grating alarm function.


6、Troubleshooting: Troubleshooting of servo press includes maintenance and repair of key components such as servo motor, ball screw, reducer and so on. Regular inspection and maintenance can prevent the occurrence of failures and ensure the normal operation of the equipment.


7、 technical parameters: servo press technical parameters, including equipment type, pressing and loading process, pressure accuracy level, pressure range, resolution, sampling times, displacement resolution, positioning accuracy, pressing and loading speed, no-load speed, holding time and so on.


8、Applications:Servo presses are widely used in automotive, aviation, fastener riveting and other industries, suitable for stamping, die forging, press fitting, straightening and other processes.


9、Operation Guarantee: When operating the servo press, the operating procedures should be observed, including the inspection before the start of the equipment, the power supply shutdown when the mold is replaced, and the emergency stop operation in case of emergency.


10, maintenance: regular maintenance of the servo press, including cleaning equipment, checking wear and tear, replacement of damaged parts, lubrication and maintenance, etc., in order to extend the service life of the equipment.


Through the above technical solutions, the servo press can provide efficient and accurate riveting and pressing processing to meet the needs of modern manufacturing industry for automation and precision processing.

Equipment Characteristics

This machine is used for product riveting equipment, optional pressure sensor, accurate response to pressure, servo electric cylinder to control riveting distance, high riveting accuracy.

 

It can quickly replace the riveting tool, the program is stable, the light curtain is installed, the action coordination is reliable, the efficiency is high, a variety of operation modes, fault alarm display, sound and light alarm function.



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