Manual Six-Station Winding Machine

Host shape: 2350*1460*1800 (LxWxH)

Equipment weight: about 900kg

Input power: 3.0kw

Input voltage: 220V±10%, 50/60h

Working air pressure: 0.5~0.7MPa Flying fork rated speed: 2800rpm

Winding efficiency: such as 12 slots single hook 100 rpm 4500 rpm 37 seconds, 98 * 4 * 2 = 784

12-groove double hook 100 rpm 4500 rpm for 55 seconds, 65*4*2=520/h

The process flow of a six-station double flying fork winding machine usually involves several automation steps.

1、Workpiece preparation and loading:

The operator places the workpiece to be wound (e.g. motor rotor) in the designated loading position.

The machine may be equipped with an automatic loading system that feeds the workpiece into the work area by means of a robot (optional).

2、 Automatic positioning and slot alignment:

After the rotor is automatically fed, the machine positions the rotor by means of sensors and positioning devices to ensure the accuracy of the winding position.

For motor rotor, this step usually includes automatic slot alignment, i.e. aligning the winding head to the slot of the rotor.

3、Pneumatic pull-in winding position:

After the positioning of the workpiece is completed, the pneumatic device (e.g. cylinder) automatically pulls the workpiece into the winding position, ready to start winding.

4、Automatic winding:

The winding head (usually double flying fork structure) is driven by the servo motor or stepping motor to wind the wire automatically according to the preset program and parameters.

The double flying fork structure allows winding from two directions at the same time, which improves the winding efficiency.

5、Rotating and hooking:

During the winding process, the rotor may need to be transposed several times to complete the winding of different slots.

When the winding is completed, the machine will automatically hook the winding head to fix the wound coil.

6、Automatic wire clamping and withdrawal:

When the winding is finished, the machine will use the wire clamping device to clamp the coil to prevent it from coming loose.

The workpiece is then automatically withdrawn from the winding position.

7、Manual removal of workpiece:

After the current rotor finishes winding and exits, the operator manually removes the rotor for the next process.

8、Cycle operation:

The machine will automatically detect if there is a new rotor to be processed, if so, repeat the above process; if not, it may enter standby or perform other preset maintenance tasks.

It should be noted that different models and specifications of six-station double flying fork winding machine may differ in process flow.

The overall technical program of the manual six-station double flying fork winding machine involves many aspects, including structural design, working principle, technical features and application advantages. The following is a comprehensive overview of the technical program:

一、Structural design

1.Machine body and working table

The machine body serves as the supporting framework of the whole equipment, which is stable and durable.

The main working table is located at the top of the machine body and is the main platform for winding operation.

The sub-table may be used for auxiliary operation or for placing parts to be machined.

2.Double Fly Fork Structure

One of the core advantages of the Dual Flyer Winding Machine is its unique dual flyer design.

Each flying fork is equipped with an independent fixture to hold the wire and guide it through the winding process.

3.Lifting and moving mechanism

Components such as lifting plates and lifting structures are used to adjust the height and position of the workpiece or winding tool to suit different winding needs.

Moving components (e.g. guide rails, moving seats, etc.) ensure flexibility and accuracy during the winding process.

4. Control system

PLC (Programmable Logic Controller) is used to realize the control of the winding process.

The control system integrates sensors, touch screen and other components for real-time monitoring and adjustment of the winding parameters.

二、Working Principle

1. Feeding and positioning

The motor rotor is manually placed on the table and aligned by the positioning structure.

The positioning structure includes the cylinder for loading and unloading, limit lever and other components, which are used to ensure the stability of the workpiece in the winding process.

2. Winding operation

The fixture in the double flying fork structure clamps the wire and guides it to wind according to the set trajectory.

The motor drives the bobbin to rotate while the fixture moves automatically to complete the winding process.

3. Unloading and changing

When the winding is completed, the fixture automatically releases the wire and returns to the initial position to wait for the next operation.

The rotor is removed manually and replaced by another set of rotor for continuous production.

三、Technical features

1. High efficiency

The double flying fork design dramatically improves the winding efficiency, resulting in a significant increase in production per unit of time.

2. Precision

Precise mechanical structure and advanced control system ensure the accuracy and consistency of the winding process.

3. Flexibility

Applicable to a wide range of materials and specifications wire winding needs, material adaptability.

4. Automation and Intelligence

Highly automated working method reduces labor cost and improves production efficiency.

Intelligent control system can monitor and adjust the winding parameters in real time to ensure the stability of winding quality.

四、Application Advantages

1. Improve production efficiency

High efficiency and high precision winding process makes the production cycle shorter and improves the overall production efficiency.

2. Reduce production costs

Automation and intelligent production methods reduce labor costs, while reducing errors and waste caused by human factors.

3. Improve product quality

The winding process and stable winding quality help to improve the overall performance and service life of the product.

4. Expanding application areas

Double flying fork small micro-rotor winding machine has a wide range of applications in electronics, communications, automotive manufacturing and other fields, providing strong support for the development of related industries.

This machine is used for all kinds of micro-motor rotor hook commutator winding equipment, this machine adopts double flying fork winding at the same time, good balance, four rotors are wound at a time, which greatly improves the winding efficiency. The windings automatically pull the head and tail of the wire.

When the machine winds around six rotors, it can be put into six rotors for winding; One side of the winding is taken out, one side is automatically loaded, and so on. The height of the long and short rotors is adjustable, the parameters are simple to set, the hook angle is easy to change, and the clamp length and short rotor are adjustable and universal.

Easy changeover, quick change of winding dies, clamps, manual, automatic transfer switches (maintenance, change of use type).