Magnet Automatic Assembly Machine

Product specifications and scope: subject to the products provided by customers

Fuselage length: 3m (depending on the device)

Fuselage width: 1.8m (depending on the device)

Set Height: 1.9m (depending on the device)

Power supply: 220V

Compressed air: 0.5~0.7MPa

Production cycle: about 400 pieces within 1 hour

Communication systems: use transmission cables, touch screens, signal cables, and network cables

Humanized operation, equipped with Dolgon switch detection device, to ensure stability and reliability.

The process of automatic assembly equipment for magnetic magnet automatic assembly machine  is a highly automated production process designed to improve the efficiency and quality of magnetic tile production. The following are the detailed steps of the process:

1.Automatic steel cylinder loading:

● The automated system loads the steel cylinder to the designated position, ready for the subsequent assembly process.

2、Positioning and inspection:

●The steel cylinder is accurately positioned by the positioning device to ensure its accuracy in the assembly process.

●The inspection system checks the size and shape of the cylinder to ensure that it meets the production standards.

3.Steel cylinder fixing:

● The steel cylinder is fixed in the mold by the mechanical device, ready for dispensing and tile installation.

4、Magnet tile mechanism downward dispensing:

●Automatic control system guides the tile mechanism to descend over the steel cylinder.

●The dispensing system precisely dispenses glue inside the steel cylinder, ready for tile fixing.

5、Magnet tile installation:

●The magnetic tile is automatically placed into the steel cylinder, and the glue will be used to fix the magnetic tile on the steel cylinder.

6、Steel sheet pressing in:

●The magnetic tile machine will automatically send the steel sheet to the designated position.

●The robot extracts the steel sheet and presses it accurately into the steel cylinder to complete the assembly of the magnetic tile and steel sheet.

7、Heating treatment:

●The assembled tile assembly is sent to the chain oven for heating to cure the glue and strengthen the adhesion between the tiles and the steel cylinder.

8、Finished products take out:

●The heated finished products are taken out from the oven by the robot, ready for the next step of magnetizing treatment.

9、Product magnetization:

●Magnetize the finished products to ensure that the tiles reach the required magnetic properties.

10、Finished product inspection:

●Quality inspection of the finished products through the automated inspection system to ensure that the products meet the quality standards.

11、Treatment of unqualified products:

●Failed products are automatically separated and put into a specific placement area for subsequent processing.

12、Qualified finished product output:

● Qualified finished products are grabbed by the robot and docked to the customer's conveyor line, ready for packaging or direct shipment.

13、Control system:

●The whole process is controlled by touch screen and PLC program control system to ensure the stability and precision of production.

14、Automation Advantage:

● The highly automated production line improves production efficiency, reduces labor costs and saves human resources, thus reducing overall production costs.

This set of automatic assembly equipment for magnetic magnet automatic assembly machine  is designed to optimize the production process through automation technology, which improves the production efficiency and product quality, and at the same time reduces the production cost.

The overall technical solution for automatic assembly equipment for magnetic magnet automatic assembly machine  is a comprehensive automation solution designed to improve the efficiency, quality and consistency of magnetic tile production. The following is a detailed description of the technical program:

1、Automated loading system:

Design an automated loading system for automatically placing steel cylinders to the designated position in the production line.

2、Localization and detection module:

Utilize high-precision sensors and visual inspection system to locate and inspect the steel cylinder to ensure its position is accurate.

3、Mold fixing and transfer system:

The steel cylinder is automatically placed into the mold and transferred to the next workstation by the chain assembly.

4、Magnet tile clamping and dispensing system:

The magnet tile mechanism clamps the tiles pneumatically or electrically and dispenses the glue accurately.

5、Magnet tile mounting module:

The magnetic tile is automatically placed into the steel cylinder after dispensing to ensure the precise alignment of the magnetic tile with the cylinder.

6、Steel sheet pressing-in module:

The robot automatically extracts the steel sheet and presses it precisely into the steel cylinder to assemble with the magnetic tile.

7、Heating curing system:

The assembled magnetic tile assembly is conveyed to the oven by chain for heating to cure the glue between the magnetic tile and the steel cylinder.

8、Finished product taking out and magnetizing:

The heated finished products are taken out by robot and undergo automated magnetizing process.

9、Quality inspection system:

Design an automated quality inspection system to test the finished products to ensure that the products meet the quality standards.

10、Failed products processing system:

Unqualified products are automatically separated and placed in a designated area for subsequent rework or scrap processing.

11、Qualified products output system:

Qualified finished products are automatically grabbed by the robot and docked to the customer's conveyor line, ready for subsequent packaging or direct shipment.

12、Control system:

Adopt advanced touch screen and PLC program control system to realize the automatic control of the whole production process.

13、Data acquisition and monitoring system:

Implement the data acquisition and monitoring system for collecting production data, monitoring the status of equipment, and troubleshooting.

14、safeguard protection system:

Design necessary protective measures, including emergency stop buttons, guards and access control to ensure the protection of operators.

15、Maintenance and support:

Provide all maintenance and technical support services to ensure the long-term stable operation of the equipment.

Through the implementation of this technical solution, the automatic assembly equipment for magnetic magnet automatic assembly machine  can realize a highly automated production process, improve production efficiency and reduce labor costs, while ensuring the consistency and reliability of product quality.

This design is an automatic assembly equipment for magnetic magnet automatic assembly machine , by the automatic action/positioning and detection of the cylinder, the cylinder is taken out into the fixed mold, sent to the next fixed point by the chain assembly, and at the same time moves down to the bonding point above the clamping magnet automatic assembly machine , and then put it into the drum, The steel sheet is sent to the next position by the robot, and the steel sheet heated by the chain oven is taken out, and the heated finished product is taken out by the robot, the product is magnetized, the robot grabs the finished product, the unqualified product enters the placement area, and the qualified product is docked to the customer conveyor line. The whole set adopts touch screen/PLC program control system, which has the advantages of good stability, compact action structure, high precision, high degree of automation, improving production efficiency, reducing labor costs, saving human resources, and reducing production costs.