The process of fully automatic six-station double flying fork winding machine is a highly automated and precise process, which combines mechanical, electronic and automation control technology.
一、Preparation stage
Equipment inspection:
Confirm whether the parts of the automatic six-station double flying fork winding machine are intact, and whether the electrical wiring connection is normal.
Check the lubrication system, cooling system and other working conditions of the equipment to ensure that the equipment is in a good state of readiness for operation.
Material preparation:
Prepare the required materials such as enameled wire, skeleton (e.g. stator or rotor) and ensure that the quality of the materials is qualified and the specifications meet the requirements of the equipment.
Place the materials neatly in the designated location for subsequent access.
Environmental inspection:
Ensure that the environment around the equipment is neat, dry and free of debris piled up to maintain the stability of equipment operation.
二、 power on and initialization
Power on:
Turn on the power switch and start the automatic six-station double flying fork winding machine.
Initialization:
After the equipment is started, carry out the initialization operation, including equipment self-test, parameter setting and so on.
According to the production requirements, set the appropriate winding parameters, such as winding speed, number of winding turns, double flying fork angle, etc.
三、material installation and debugging
Material installation:
Pass the prepared enameled wire through the twisting mechanism of the winding machine and fix the wire head.
Install the skeleton (e.g. stator or rotor) onto the spindle of the machine, make sure it is firmly installed.
Commissioning:
Adjust the tensioner so that the enameled wire reaches the specified tension value to ensure the winding quality.
Debug the double flying fork structural device to ensure that the double flying fork can accurately and stably carry out the winding action.
四、the winding process
Positioning and winding:
The robot automatically picks up the material, positioning, and conveying integration.
Double flying fork through the servo control device to start working, flying fork on the wire nozzle (generally use ceramic nozzle) rotating to drive the enameled wire high-speed rotation.
The double flying forks move back and forth by the action of the spring, and with the action of the guard plate, the enameled wire will be neatly wound into the slot of the stator or rotor.
Automatic workstation changing:
The robot automatically grabs and changes the material, more efficient and less labor.
Automatic six-station double flying fork winding machine can work and wind multiple coils at the same time, which greatly improves the production efficiency.
Complex action processing:
The equipment is capable of completing complex actions such as winding, hooking, tapping, pole turning, cross slotting, wire cutting, rotary alternating and so on.
It adopts precision guide rail, ball screw and other high-precision transmission parts to ensure the accuracy and stability of the winding process.
五、Quality testing and adjustment
Quality Inspection:
After the winding is completed, quality inspection of the coil is carried out.
Check whether the number of turns, shape and size of the coil meet the requirements.
Adjustment:
If quality problems are found, adjust the parameters of the equipment or check the quality of materials in time.
Perform equipment maintenance and repair when necessary to ensure the long-term stable operation of the equipment.
六、equipment shutdown and maintenance
Shutdown:
After completing the production task, turn off the power switch of the automatic six-station double flying fork winding machine.
Maintenance:
Regularly maintain the equipment, including cleaning the surface of the equipment and replacing worn parts.
Check the electrical wiring and connectors to make sure they are firmly connected and not broken.
Lubricate and check the mechanical parts to ensure the normal operation of the equipment.
The above is the typical process flow of automatic six-station double flying fork winding machine. In actual application, it may be adjusted and optimized appropriately according to specific product requirements and equipment models.
