Automatic Screwdriver

Product specifications and scope: subject to the product standards provided by customers

Fuselage length: 0.8m (depending on the device)

Fuselage width: 0.8m (depending on the device)

Set height: 1.8m (depending on the device)

Power supply: 220V

Compressed air: 0.5MPa

Production cycle: 450-600pcs/h (according to customer's product)

Equipped with multiple switches and test equipment to ensure stability and reliability.

The process of automatic screwdriving machine usually includes the following steps:

1、screw feeding: screws are sorted by vibration disk or other means, and then transported to the designated position waiting for locking.

2、Screw transportation: screws are automatically sent to the locking position by blowing or adsorption.

3、Product Positioning: The product to be locked screws is fixed in the appropriate position by the fixture or other positioning devices.

4、Screw locking: the screws are locked to the products by the electric or pneumatic tools of the automatic screwdriving machine, and the screw torque can be adjusted to meet different requirements for loosening and tightening.

5、Locking detection: The machine is equipped with a detection system, which can detect whether the screws are missing, slippery teeth or floating lock, to ensure the quality of locking.

6、fault alarm: in the locking process, if any abnormality occurs, such as the screws supply is not smooth or locking is not in place, the system will send out sound and light alarm, prompting the operator to deal with it.

7、program control: the entire locking process is controlled by PLC logic, the operator can set and adjust the program through the human-machine interface.

8、Quick mold change: For different products, the fixture can be quickly changed and the locking position can be adjusted to meet the diversified production requirements.

9、Data Record: The machine can record the locking data, which is convenient for production management and quality tracking.

10、maintenance: regular maintenance and maintenance of the machine to ensure its stable operation.

The advantages of automatic screwdriving machine lie in its high efficiency, high precision and high reliability, which can significantly improve production efficiency, reduce labor costs, while ensuring product quality.

The overall technical program of the automatic screwdriving machine usually includes the following key components:

1、Screw feeding system: Screws are sorted and conveyed by vibrating disk or other means to ensure that the screws can be accurately supplied to the locking position.

2、screw conveyor system: blowing or adsorption type and other ways to send the screws to the designated locking position.

3、Product positioning and clamping mechanism: Designed for fixing the fixture of the product to ensure the stability and accuracy of the product in the process of locking screws.

4、locking actuator: use electric or pneumatic screwdriver to lock the screws, adjustable torque to meet different tightness requirements.

5、Control system: PLC logic control, with human-machine interface (HMI), to realize easy operation and quick setting.

6、fault detection and alarm system: integrated real-time monitoring and alarm system, including sound and light alarm function, in order to facilitate the occurrence of failure to take timely measures.

7、program stability: to ensure that the automatic screwdriving machine program operation is stable, coordinated and reliable action.

8、quick mold change system: design the mechanism of rapid replacement of product molds to adapt to the needs of different products lock screws.

9、 precision and efficiency: to ensure the accuracy and high efficiency of the locking screws, improve production efficiency.

10、Maintenance and repair: Provide daily maintenance guidelines and technical support services for the equipment to ensure stable operation.

11、Data Record: Record the locking data to facilitate production management and quality tracking.

12、Modular design: Adopting modular design concept, it is easy to quickly replace the workpiece and adapt to the production needs of different specifications.

The design process of the overall technical solution involves the stages of demand analysis, program design, prototyping and testing, optimization and mass production. Through these comprehensive considerations, we can ensure the efficient operation and production quality of automatic screwdriving machine.

This machine is used for automatic screwing equipment, designed for customer products, screw torque tightness to meet customer requirements; can quickly replace the product mold, for different holes in the screw position adjustment.

Stable program, coordinated and reliable action, high precision, high efficiency, fault alarm display, sound and light alarm function.