Automatic Rewinders

Dimensions: 1200x950x1800mm (host)

Input voltage: 220V±10% 50/60Hz

Equipment weight: about 300kg

Input power: 4.0kw

Working air pressure: 0.4-0.7MPa

Discharge efficiency: 5 seconds/piece 720 pieces/hour

The Automatic Receiver process is designed to automatically collect and neatly arrange finished rotors from a production line on pallets for subsequent storage or transportation. The following are the general steps of the process:

1、Output of the production line: Finished rotors are transported to the input of the automatic collector after all the machining processes are completed at the end of the production line.

2、Detection and Positioning: Sensors are used to detect the position and status of the rotors to ensure that each rotor is accurately identified and positioned.

3、Rotor Separation: The automatic reclaimer accurately grips individual rotors from the chain assembly line by means of robotic arms and pneumatic grippers.

4、Rotor handling: After grabbing the rotor, the robotic arm or conveyor mechanism will carry the rotor to the designated pallet position.

5, rotor arrangement: in the process of handling, the rotor is placed on the pallet in accordance with the preset arrangement pattern (such as straight line arrangement, grid arrangement, etc.) to ensure neat and tidy.

6. Pallet Positioning: The pallet is moved or fixed under the skimmer to receive the arranged rotors. The position of the pallet may be controlled by a conveyor or other automated device.

7、Layer spacing: When a layer of rotor arrangement is completed, the tray drops a certain distance to provide space for the next layer of rotor arrangement.

8、Full tray detection: When the rotors on the tray reach a predetermined number or the tray is full, the system detects and stops placing the rotors, triggering the delivery of a new tray into place.

9、Tray output: The full tray of rotors is sent out through the automated conveyor system for subsequent storage or transportation.

10、Empty tray replenishment: At the same time, new empty trays are conveyed under the receivers, ready to receive new rotors.

11、Data Recording: Throughout the process, the system will record the information of each rotor and the filling status of the pallet for quality tracking and inventory management.

12、Abnormal Handling: When detecting abnormalities (such as missing, damaged or misaligned rotors), the system will automatically alarm and stop the operation, waiting for manual intervention or automatic adjustment.

13、System monitoring: The operator can monitor the working status of the automatic rewinding machine through the human-machine interface, and make necessary operations and adjustments.

This process can significantly improve the production efficiency, reduce manual operation and ensure the neat arrangement of rotors.

For the overall technical solution of micro-motor rotor automatic rewinding machine:

1、Automatic loading system: accurately gripping the rotor from the chain assembly line by automated mechanical arm or pneumatic gripper, this process can be assisted by the sensing system for positioning to ensure the accuracy and reliability of the gripping.

2、Visual Inspection System: Before gripping the rotor, machine sensing technology is utilized to detect the position and direction of the rotor to ensure the accuracy of each gripping.

3、Mechanical arm control system: The movement of the mechanical arm is controlled by PLC or motion controller, and the specific gripping and placing paths are set through programming to realize automatic operation.

4、Pallet Positioning System: The pallet is moved under the robotic arm through an automated guide rail system, and the positioning system ensures that the pallet receives the rotor in the correct position.

5、Rotor Arrangement Mechanism: The robotic arm will place the grasped rotor on the pallet according to the preset arrangement mode, and the arrangement mode can be adjusted by setting different programs to adapt to different pallet sizes and rotor shapes.

6、Tray full material detection: When the rotors on the tray reach a predetermined number, the system will automatically detect and stop placing, triggering a new tray to be conveyed into place.

7、Data Record and Management System: During the whole process, the system will record the information of each rotor and the filling status of the pallet for quality tracking and inventory management.

8、Abnormal Handling System: When detecting abnormalities (such as missing, damaged or incorrectly arranged rotors), the system will automatically alarm and stop the operation, waiting for manual intervention.

9、User Interface: Provide a friendly user interface so that the operator can conveniently set up the system, adjust the testing parameters and query the results.

10、System Integration: Integrate the automatic rewinding machine with other automation equipments of the production line, such as automatic inspection machine, automatic packing machine, etc., to realize the automation of the whole production process.

Through the above technical solutions, the automatic collection and neat arrangement of micro-motor rotors can be realized, which improves the production efficiency and product quality, and at the same time reduces the labor cost and operational errors.

This machine is used to convey the rotor from the chain line to the standard tray inside the equipment, and the two-axis stepping plus the lower shaft cylinder realizes the feeding function, the equipment performance is stable, the production efficiency is high, and it has reached the level of similar models in the world.

Quick replacement of workpieces, simple operation, convenient and reliable, the chain line completes unmanned automatic production equipment can put three standard pallets.