Automatic Pressure Commutator Machine

Host shape: 1750X1700X1800 (LXWXH)

Equipment weight: about 500KG

Input power: 1KW

Input voltage: 220V±10%, 50/60Hz

Working air pressure: 0.4～0.7MPa

The process of automatic press commutator machine usually includes the following key steps:

1、loading: the rotor is usually loaded by blister box module, while the commutator is loaded by vibration plate. The blister box module can be replaced automatically to improve production efficiency. The vibration plate can ensure that the commutator is supplied in an orderly manner, providing a continuous flow of material for the subsequent press-fit process.

2、Positioning and Handling: Rotors and commutators need to be precisely positioned to ensure the accuracy of the press-fitting process. Manipulators are used to grab the rotors and commutators and place them in the correct position.

3、Press-fit: The press-fit mechanism consists of a cylinder-controlled press-fit head, which is used to press the commutator accurately onto the shaft of the rotor. During the press-fitting process, pressure sensors may be used to detect the fitting force to ensure the accuracy of the press-fitting effort and the quality of the product.

4、Testing：After the press fitting is completed, automatic testing may be performed to ensure that the commutator is correctly installed on the rotor and is not damaged.

5、Downloading:The rotor after finishing press-fitting will be automatically sent to the next process, or collected for subsequent packaging and storage.

6、Automatic production line: The whole process can be connected by chain line body to realize automatic production without manual operation.

7、Quick change of tooling: In order to adapt to different types of rotors and commutators, the equipment is designed with the function of quick change of tooling, so that the production line can be adjusted quickly when producing different products.

8、Operation control: The whole process can be controlled and monitored by PLC controller and human-machine interface to ensure the stability and reliability of production.

This automated equipment is designed to improve production efficiency, reduce manual operation, ensure the consistency of product quality, and adapt to the production needs of different products.

The overall technical program of the automatic pressure commutator machine usually includes the following key components:

1、loading system: rotors are usually loaded by blister box modules, this loading method can be used with automated equipment to achieve rapid loading. The commutator is loaded through the vibration plate, the vibration plate can be disorderly commutator orderly arrangement, in order to cooperate with the subsequent pressure assembly process.

2、 positioning and handling mechanism: rotor and commutator need to be accurately positioned to ensure the accuracy of the press fitting. This is usually realized by manipulator or pneumatic suction cup.

3、Press-fit mechanism: The press-fit mechanism is the core part, which usually adopts the cylinder-controlled press-fit head to realize the accurate press-fit of the commutator. The stability and accuracy of the cylinder directly affects the quality of press fitting.

4、Testing system: After the press fitting is completed, it is necessary to test the press fitted rotor to ensure that it meets the quality standards.

5、Downloading system: the finished press-fitting rotor will be automatically sent to the next process, or collected for subsequent packaging and storage.

6、Automatic production line: The whole process can be connected by chain line body to realize automatic production without manual operation.

7、Quick change of tooling: In order to adapt to different types of rotors and commutators, the equipment is designed with the function of quick change of tooling.

8、Operation control system: The whole process can be controlled and monitored by PLC controller and human-machine interface to ensure the stability and reliability of production.

9、protection and security: automation equipment is usually equipped with protective mechanisms to prevent misuse and protect the operator all.

10、data recording and traceability: the system can record production data to achieve product traceability and quality control.

11、 maintenance and fault diagnosis: automation equipment should be equipped with fault self-diagnostic function, easy to quickly find and solve the problem.

In the design of the overall technical program, you also need to consider the scalability of the equipment, compatibility and possible future technological upgrades.

This machine is used for all kinds of micro-motor rotor commutator, the press-in is controlled by cylinder. Equipment performance is stable, high production efficiency, the rotor using blister box module loading, commutator using vibration plate loading. Quick change of tooling, simple operation, convenient and reliable. Configuration of chain line body to complete the unmanned automated production equipment.