Automatic Paper Slotting Machine

Size: 2500x1600x1800mm (main unit)

Equipment weight: about 300kg

Input voltage: 220V±10%, 50/60Hz

Input power: 2.0kw

Working air pressure: 4~0.7MPa

Feeding accuracy: ±0.15mm

Feeding efficiency: 12 slots 7 seconds/A, 500/hour

Insulating paper: There are various insulating paper materials on the market at present.

The process of automatic slotting paper machine mainly includes the following steps:

1、 loading: the rolls of insulating paper material are loaded onto the machine, ready to start the paper insertion process.

2、Feeding：The insulating paper is automatically fed into the machine through the feeding mechanism, which usually involves a servo motor-driven pressure wheel to control the feeding speed and position.

3、Folding: In the folding mechanism, the insulating paper is pressed by the pressure roller to make the required folds, forming a reinforcement to improve the firmness of the paper for subsequent conveying and positioning.

4、Indentation：Using the pressure roller and vice pressure roller to cooperate, the insulating paper is indented to form the required bending shape.

5、Flattening: The flattening roller and the vice flattening roller flatten the insulating paper after creasing to ensure that the paper is flat, which is convenient for subsequent cutting and molding.

6、cutting: through the cutting mechanism to cut the insulating paper into the required length, usually by the cutting knife to perform the cutting action.

7、Molding: The cut insulating paper enters the mold, and is pushed by the pusher to form the U-shape or other shapes of grooved paper with barbed structure at both ends.

8、Insertion: the molded slot paper is pushed by the pusher and automatically inserted into the slot of the rotor to form the insulation protection of the rotor slot.

9、Detecting and discharging: In the process of inserting, whether the slot paper is inserted correctly is detected by the inductive switch, and the machine stops the action automatically after completing the insertion.

10、Rotor rotation: In the multi-slot rotor, the rotor needs to rotate to the next slot position, ready for the next paper insertion.

11、counting and control: the system has been inserted into the number of slots to count the number of paper, when the total number of slots to reach the rotor, the completion of the entire rotor paper insertion.

12、Abnormal Handling: If there is any problem in the process of paper insertion, such as exhaustion of insulating paper or bad bending, the system will issue an alarm and stop the operation.

13、Downloading：After completing all the paper insertion process, the insulating paper and rotor combination are sent out of the machine for subsequent winding or other processes.

The whole process of automatic slotting paper machine is highly automated, which reduces manual operation and improves production efficiency and product quality.

The overall technical program of the automatic slotting paper machine usually includes the following key aspects:

1, the basic parameters: equipment dimensions, weight, input voltage, power, air pressure, etc., to ensure that the equipment to adapt to the production environment and meet the production needs .

2, the process: automatic slotting machine process covers from feeding, feeding, folding, creasing, leveling, cutting to molding and insertion of various steps to achieve automatic insertion of insulating paper.

3、Equipment features: Emphasize the stability of equipment performance, production efficiency, quick change of tooling, easy and convenient operation, and the configuration of the chain line body to complete the unmanned automated production.

4、Functional highlights: including long-life cutter, constant temperature and humidity control system for insulating paper, compatible with a variety of forms of slot paper insertion, dual-channel paper insertion mechanism to improve the production beat, automatic reel change and out-of-paper alarms and so on.

5、Working Principle: The automatic slot paper machine feeds the insulating paper into the slot through mechanized action, and realizes the automatic insertion of paper through the steps of paper cutter, punch, punching, etc. The machine is equipped with inductive switch to control the insertion process automatically.

6、Technical solutions: modular design, friendly man-machine interface, easy to operate, while improving the utilization rate of insulating paper and production efficiency, reduce labor intensity and enterprise costs.

7、Control system: It consists of hardware and software, including computer mainframe, monitor, warning light, motion control card and motor driver, as well as the program to control the coordinated motion of each motor.

8, security configuration: equipment with induction and emergency stop button, overload protection and other protective configurations.

9, Advantages and features: automatic slotting machine with high-speed and stable working capacity, the use of precision pneumatic components, coordinated and reliable action, high production efficiency, automated unmanned operations can be realized, and has a variety of advantages such as fast insertion of paper, accurate positioning, etc. .

The overall technical program is designed to improve production efficiency, ensure product quality and reduce production costs.

This machine is used for automatic insertion of insulating paper at the bottom of the groove of various micromotor rotors (chutes, straight grooves). The performance is stable, the production efficiency is high, reaching the international level of similar models, and the servo motor is used to control the feeding.

Quick replacement of tooling, easy operation, convenient and reliable configuration of chain line body, complete unmanned automatic production equipment.