Automatic Groove Wedge Machine

Dimensions: 2500x1600x1800mm (main unit)

Equipment weight: about 300kg

Input voltage: 220V±10%, 50/60Hz

Input power: 2.0kw

Working air pressure: 0.4~0.7MPa

Feeding accuracy: ±0.15mm

Feeding efficiency: 12 slots for 7 seconds/piece, 500 pieces/hour

Insulating paper: A variety of insulating paper materials currently used in the market.

The process of automatic slot wedge machine usually includes the following key steps:

1、Feeding：Place the slot wedge material to be processed into the feeding area of the automatic slot wedge machine.

2、Feeding：Feed the wedge material into the processing position through the feeding mechanism, the servo motor controls the feeding precision and speed.

3、Positioning：Using positioning device to ensure that the groove wedge material is accurately aligned with the processing position.

4、Cutting：According to the processing requirements, the automatic groove wedge machine cuts the groove wedge material accurately.

5、Chamfering: Chamfer the cut groove wedge to ensure that its shape and size meet the requirements.

6、Inspecting:in the process of machining,the size and shape of the groove wedge are automatically inspected to ensure the quality of machining.

7、Discharging：The finished groove wedge is sent out through the discharging mechanism for subsequent inspection or packing.

8、Automatic control: the whole processing is controlled by automatic control system, which improves the production efficiency and processing precision.

9、Data recording: the system automatically records the production data, which is convenient for quality tracking and process improvement.

10、Abnormal processing: the equipment is equipped with abnormal automatic detection function, once the problem is found, it can stop the machine in time and issue an alarm.

11、Cleaning and maintenance: After processing, equipment cleaning and routine maintenance to ensure the normal operation of the equipment.

Automatic slot wedge machine is designed to improve production efficiency, ensure processing quality, and at the same time reduce manual operation, reduce production costs.

The overall technical program of the automatic slot wedge machine usually includes the following key components:

1、Automatic loading system: the automatic loading system can feed the slot wedge material into the processing position, reduce manual operation and improve efficiency.

2、Precision positioning and clamping mechanism: to ensure accurate positioning and solid clamping of groove wedge in the machining process, in order to ensure the machining accuracy.

3、Servo-controlled feeding system: adopts servo motor to control feeding to ensure quick change of workpiece, simple operation, convenient and reliable.

4、Cutting and processing mechanism: including cutting tool and chamfering component, used for precise cutting and chamfering of slot wedge.

5、Automatic detection system: automatically detect the size and shape of the slot wedge during processing to ensure the processing quality.

6、Automatic control system: Programmable controller (PLC) is adopted to realize automatic control and easy operation of the equipment.

7、Data recording and analysis: the system automatically records the production data, which is convenient for subsequent quality management and process improvement.

8、Abnormal processing mechanism: the equipment is equipped with abnormal automatic detection function, once the problem is found, it can stop the machine and issue an alarm in time.

9、Discharging system: The finished groove wedge is sent out through the automatic discharging system for subsequent inspection or packaging.

10、Modular design: the equipment adopts modular design concept, which is convenient for quick replacement of the workpiece and adapts to the production needs of different specifications.

11、Maintenance and service: Provide daily maintenance guide and technical support service for the equipment to ensure stable operation.

The integration of these technologies enables the automatic groove wedge machine to realize the fully automated production process from loading, positioning, cutting, chamfering, detecting to discharging, which significantly improves the production efficiency and product quality.

This machine is used for automatic insertion of insulating paper at the bottom of the groove of various micromotor rotors (chutes, straight grooves). The equipment has stable performance and high production efficiency, reaching the international level of similar models.

The feeding is controlled by servo motor, the workpiece is quickly replaced, the operation is simple, convenient and reliable, and the chain line is configured to complete the unmanned automatic production equipment.