Automatic Endplate Commutator All-In-One Machine

Size: 1800x2200x1800mm (main unit)

Input voltage: 220V±10%, 50/60Hz

Equipment weight: about 500kg

Input power: 1.5kw

Working air pressure: 0.4~0.7MPa

Working efficiency: 6 seconds/piece 600pcs/h

The process of automatic end plate commutator integrated machine mainly includes the following steps:

1、Feeding: the end plate and commutator are automatically fed through the vibrating disk.

2、Positioning and clamping: The rotor is placed on the working table, and the correct position of the end plate and commutator and rotor is ensured by the positioning device.

3. Press-fit: The end plates and commutators are automatically pressed into the rotor using cylinders or presses. This step needs to ensure sufficient pressure to ensure the firmness of the assembly, while avoiding damage to the rotor.

4、Testing：After the pressing is completed, automatic testing is carried out to ensure that the quality of the end plates and commutator pressing meets the requirements.

5、Downloading: The qualified products are moved out of the processing area through the automated conveyor system to enter the next production process or packaging.

6、Data Recording: During the whole process, the equipment will automatically record the production data for subsequent quality management and process improvement.

7、Abnormal processing: If the product is detected to have quality problems, the equipment will automatically stop and issue an alarm, waiting for manual intervention.

8、Cleaning and Maintenance: After production, the equipment is cleaned and routinely maintained to ensure normal operation and prolong the service life of the equipment.

This automated process not only improves production efficiency, but also reduces production costs by reducing manual operations and improves product consistency and reliability.

The overall technical program of the automatic end plate commutator integrated machine usually includes the following key aspects:

1, automated loading system: the use of vibration plate to achieve automatic loading of end plates and commutator, reducing manual operation .

2、Precision positioning and clamping mechanism: to ensure that the rotor and end plate, commutator position is accurate, the use of cylinders and precision sensors for accurate positioning and clamping.

3、Press-fit process: Adopt cylinder-controlled press-fit process to press the end plate and commutator into the rotor automatically to ensure that the press-fit strength is uniform and meets the process requirements.

4、Automatic inspection system: After the press-fitting is completed, the quality inspection will be carried out automatically to ensure that the press-fitting quality of the end plate and commutator meets the standard.

5、Data recording and analysis: the equipment automatically records the production data, which is convenient for subsequent quality tracking and process improvement.

6、Abnormal processing mechanism: the equipment has an abnormal automatic detection function, once found quality problems or equipment failure, it can stop the machine and issue an alarm in time.

7、Automatic discharging system: Qualified products are automatically discharged through the automatic transportation system into the subsequent production process.

8, user interface: equipped with friendly human-computer interaction interface, such as touch screen operation, to simplify the equipment operation process, and facilitate the user to quickly get started.

9、Modular design: the equipment adopts modular design concept, which is convenient for quick replacement of the workpiece and adapts to the production needs of different specifications.

10、Maintenance and service: Provide daily maintenance guide and technical support service for the equipment to ensure stable operation.

High degree of automation, characterized by high efficiency, stable performance and simple operation.

This machine is used for all kinds of micro-motor rotor end plate automatic press equipment, commutator press-into cylinder control, equipment performance is stable, production efficiency is high, end plate, commutator vibration plate loading.

The end plate and commutator are loaded via a vibrating plate. Quick workpiece change, easy operation, convenient and reliable. Configure the chain body to complete the unmanned automatic production equipment.