The problem of the four-head winding machine always dumping a circle may be caused by a variety of factors. Here are some possible reasons and the corresponding solutions:
I. Possible causes
Mechanical system failure:
Spindle transmission problems: the spindle transmission system may be faulty, such as bearing damage, loose or broken drive belt, resulting in unstable spindle rotation, which in turn causes the winding machine to throw a circle.
Arrangement system problem: Arrangement system is responsible for arranging the wires or coils neatly on the winding spindle, if there is a fault in the arrangement system, such as damage to the arrangement wheel, or unreasonable setting of the spacing between the wires, etc., it may also lead to the winding machine throwing a circle.
Electrical system problems:
Control unit failure: the electrical control unit is the core component of the winding machine, responsible for controlling the various winding machine. If the control unit failure, such as program error, signal transmission problems, etc., may lead to abnormal winding machine action, including the phenomenon of dumping a circle.
Power supply fluctuation: unstable power supply may also have an impact on the normal operation of the winding machine, resulting in abnormal phenomena such as the winding machine flinging a circle.
Setting and debugging problems:
Improper parameter settings: the parameters of the winding machine, such as starting point, width, wire diameter, tension and other settings are not appropriate, may lead to the winding process to throw a circle of the problem.
Inaccurate debugging: In the debugging process, if you fail to accurately adjust the parameters of the winding machine and the position of the components, it may also lead to the winding machine to throw a circle.
Use and maintenance problems:
Improper use: personnel in the use of winding machine, if you fail to follow the protocol into, such as winding speed is too fast, winding tension is too large, etc., may lead to the winding machine to throw a circle.
Insufficient maintenance: winding machine in the use of the process requires regular maintenance and maintenance, such as cleaning, lubrication, etc.. If the maintenance is insufficient, it may lead to increased wear and tear of the parts of the winding machine, which in turn causes problems such as dumping a circle.
Second, the solution
Check the mechanical system:
Carefully check the spindle drive system and the wire arrangement system to see if there are any problems such as damaged bearings, loose or broken drive belts, and so on. If found, timely replacement of damaged parts or adjust the tightness of the drive belt.
Check whether the spool wheel is damaged or badly worn, if necessary, replace the spool wheel in time. At the same time, check whether the spacing of the row of wires is set reasonably, and adjust it according to the actual situation.
Check the electrical system:
Check whether the electrical control unit operates normally, if necessary, restart the control unit or carry out software upgrade. Meanwhile, check whether the signal transmission line is unobstructed to ensure stable and reliable signal transmission.
Check whether the power supply is stable and reliable, if necessary, install a voltage regulator or take other measures to stabilize the power supply voltage.
Adjust the settings and debugging:
Adjust the various parameter settings of the winding machine according to the actual situation, such as the starting winding point, width, wire diameter, tension and so on. In the adjustment process, pay attention to the observation of the winding and timely fine-tuning.
In the debugging process to carefully check the position of the various components of the winding machine is accurate, if necessary, can be adjusted. At the same time, pay attention to keep the winding machine clean and lubrication status to prolong the use of time.
Strengthen the use and maintenance:
Personnel in the use of the winding machine should be in strict accordance with the protocol to avoid problems caused by improper. At the same time, we should pay attention to observe the operation status of the winding machine if there is any abnormality and stop the machine in time for inspection.
Regular maintenance and repair work on the winding machine such as cleaning, lubrication and so on. In the maintenance process, we should pay attention to check whether the parts of the winding machine are seriously worn or damaged, such as the need to replace the parts to ensure the normal operation of the winding machine.
