What are the common software problems and solutions for brushless motor motor automatic stator in case machine?
Brushless motor motor automatic stator into the machine shell machine common software problems and solutions are as follows:
1, program crash or crash
l Problem Performance During the operation of the equipment, the software suddenly stops responding, the screen freezes, all the operating instructions can not be executed, and the equipment action is stalled.
l Cause analysis
There are loopholes or defects in the software, which trigger errors in specific operation steps or data processing situations, resulting in program crash.
Insufficient system resources, such as high memory consumption, when running multiple programs or processing a large amount of data at the same time, the software can not run normally.
Hardware failure triggers software abnormality, such as motherboard, hard disk and other hardware problems, affecting the stability of the software.
l Solution
Contact the software developer to obtain updated patches or upgraded versions of the software to fix known vulnerabilities and defects.
Close unnecessary background programs to release system memory resources. If the device memory is insufficient, consider adding memory sticks.
Perform all hardware tests to troubleshoot and fix hardware failures. For example, replace damaged hard disks, check motherboard connections, etc.
2. Wrong parameter setting
l Problem Performance The set parameters can not be saved, or the parameters are restored to the default value after saving and rebooting; the parameter settings are beyond the reasonable range, resulting in abnormal operation of the device, such as too much or too little pressure into the shell, too fast or too slow.
l Cause analysis
The parameter saving module of the software is faulty and cannot write the parameters set by the user to the storage device correctly.
The user misunderstands the meaning and setting range of the parameters and inputs wrong parameter values.
Problems with the storage device, such as damage to the flash memory chip, data loss, etc., resulting in the parameters can not be saved and read normally.
l Solution
Reinstall the software or restore the factory settings, then set and save the parameters again, and observe whether the problem of saving failure still exists. If the problem still exists, contact the software developer for repair.
Train the operators to understand the meaning of each parameter and the reasonable setting range. Detailed operation manuals or on-site instruction can be provided.
Check the storage device and replace it promptly if it is damaged. At the same time, regular backup of parameters to prevent data loss.
3、Communication failure
l Problem Performance The software and other hardware modules of the device (such as sensors, drives, etc.) cannot communicate properly with each other, resulting in interrupted or incorrect data transmission. For example, the sensor data can not be uploaded to the software interface in real time, and the control commands issued by the software can not reach the driver.
l Cause Analysis
Incorrect communication protocol settings, mismatch between the communication protocols used by the software and hardware modules, resulting in data not being parsed correctly.
Communication line failure, such as loose or broken data lines, or damaged communication interface, affecting data transmission.
Problems with the communication driver of the software, which cannot communicate with the hardware normally.
l Solution
Check the communication protocol settings of the software and hardware modules to ensure that they are consistent. Perform the correct protocol configuration according to the manual of the device.
Check the connection of the communication line and repair or replace the damaged data line and interface. You can use professional testing tools to test the communication lines.
Reinstall or update the communication driver of the software to ensure that the driver is compatible with the hardware.
4、Data Recording and Analyzing Problems
l Problem Performance The software is unable to accurately record the operating data of the equipment, such as the number of shelling times, shelling time, pressure changes, etc.; the recorded data are incorrect or missing, affecting the subsequent data analysis and quality traceability.
l Cause Analysis
The data acquisition module is faulty and cannot accurately acquire the operating data of the hardware equipment.
Problems in the data processing and storage algorithm of the software, resulting in inaccurate or lost data records.
Insufficient space in the storage device, unable to save a large amount of running data.
l Solution
Check the hardware connection and working status of the data acquisition module, and repair or replace the faulty acquisition equipment. For example, check whether the sensors work normally, whether the data acquisition card is damaged, etc.
Contact the software developer to optimize and repair the data processing and storage algorithms to ensure the accuracy and completeness of the data.
Clean up the useless data in the storage device, or increase the capacity of the storage device to meet the demand for data recording.
5、Software compatibility problems
l Problem Performance When the software is upgraded or the operating system is changed, the software fails to operate normally, and there are problems such as abnormal interface display and unavailability of functions.
l Cause analysis
The upgraded software version is incompatible with the hardware configuration of the device, resulting in some functions not being realized normally.
The compatibility between the new operating system and the software is not good, and the software cannot start or run normally under the new system environment.
l Solution
Before upgrading the software, carefully read the upgrade instructions of the software to ensure that the upgraded version is compatible with the hardware configuration of the device. If compatibility problems occur, try to roll back to the previous software version.
Contact the software developer to find out if the software has an adapted version for the new operating system. If there is, update it in time; if not, wait for the developer to develop an adapted version.
※: If you still can't solve the problem by the above ways and means, please contact the technical specialist of Xinhui Mechanical and Electrical Equipment Co.
