How to maintain the brushless motor motor automatic stator in case machine?
Brushless motor motor automatic stator into the machine shell machine maintenance work is to ensure its stable operation, extend the service life and guarantee the production quality of the key, can be from the mechanical structure, electrical system, software system and the working environment and so on, the following is a detailed introduction:
First, the mechanical structure maintenance
1、Cleaning and lubrication
Regularly (weekly or according to the actual production environment to determine the cycle) to clean up the surface of the equipment and the internal dust, debris and other debris, to prevent it from entering the moving parts affect the operation. Compressed air can be used to blow clean or wipe with a clean soft cloth.
In accordance with the requirements of the equipment manual, lubricate the transmission parts such as chain, guide rail, silk rod, etc.. Generally speaking, every run a certain length of time (such as 200 - 300 hours), need to add the appropriate amount of lubricating oil or grease, in order to reduce friction and wear.
2、Component inspection and fastening
Check whether the connection bolts and nuts of the mechanical parts are loose, especially after the equipment has been running for a long time or experiencing vibration. Can be carried out once a month to check all, found loose in time to tighten.
Check the belt, chain tension is appropriate, if too loose or too tight should be adjusted. The belt is too loose may lead to transmission slippage, too tight will increase the load and wear of parts.
Check the wear and tear of the moving parts, such as rails, sliders, etc., if the wear and tear is serious, it should be replaced in a timely manner to ensure the precision of the movement of the equipment.
Second, the electrical system maintenance
1、Line check
Regularly (monthly) check the electrical lines for damage, aging, loosening, etc., especially in the parts of the equipment that move or vibrate frequently. If there is any damage, the lines should be repaired or replaced in time to ensure the reliability of the electrical connection.
Check whether the terminals are firm, there is no heat, oxidation and other phenomena. For loose terminals to be re-tightened, for oxidized terminals can be cleaned.
2, electrical components maintenance
Electrical components such as contactors, relays, circuit breakers, etc. in the control cabinet are checked to ensure that their action is normal. Can be judged by observing the working status of the components of the indicator, measuring its parameters and other ways.
Regularly clean the dust on the surface of the electrical components to maintain good heat dissipation conditions. For the cooling fan to check whether its operation is normal, if any fault timely replacement.
Check the running condition of the motor, including temperature, noise, vibration and so on. If abnormalities are found in the motor, it should be promptly shut down for inspection and troubleshooting.
Third, the software system maintenance
1、Data backup
Regularly (weekly or after each important parameter modification) to the device's operating parameters, programs and other data backup, in order to prevent data loss. Backup data can be stored in external storage devices or servers.
2、Software update
Pay attention to the software update information released by the equipment manufacturer and upgrade the software in time. Software updates can fix known vulnerabilities and problems and improve the performance and stability of the device.
3、System check
Regularly check the operating status of the software system to ensure that it has no abnormal error reporting. If there is a fault prompted, the cause should be analyzed and processed in a timely manner.
Fourth, the working environment maintenance
1、Temperature and humidity control
Ensure that the temperature and humidity of the working environment of the equipment in the appropriate range. In general, the temperature should be controlled at 10 ℃ - 40 ℃, humidity should be controlled at 30% - 80%. Can be installed through the air conditioning, dehumidifiers and other equipment to regulate environmental temperature and humidity.
2, dust and moisture
Keep the workplace clean and reduce the accumulation of dust. Dust cover can be set up to protect the equipment, especially for some precision parts. At the same time, pay attention to prevent the equipment from moisture, avoid storing or using the equipment in a humid environment.
V. Operator training and management
1、Training
Professional training for operators to familiarize them with the operating methods, maintenance points and precautions of the equipment. Operators should operate in strict accordance with the operating procedures to avoid damage to the equipment due to misoperation.
2、Daily inspection
Operators are required to carry out a simple inspection of the equipment before each start-up, such as checking whether there is any damage to the appearance of the equipment and whether the components are normal. In the process of equipment operation, pay close attention to the operating status of the equipment, such as found abnormal timely report.
If you still can't solve the equipment failure by the above ways and means, please contact the technical specialist of Xinhui electromechanical through the page chat tool to seek help.
