Brushless motor motor automatic rotor magnetizer staff pre-training content?
In order to ensure that employees can operate all the normal brushless motor motor automatic rotor magnetizer, staff pre-job training content needs to cover the theoretical knowledge, operating skills, maintenance and other aspects, the following is a detailed introduction:
I. Theoretical knowledge training
1、Brushless motor and magnetizing principle
Explain the basic structure, working principle and application scenarios of brushless motor, so that employees understand the importance of magnetization in the production process of brushless motor.
In-depth introduction of the principle of magnetization, including the generation of magnetic field, the characteristics of magnetic materials and the conversion of energy in the process of magnetization, etc., so as to make the staff understand how the magnetizer can provide the rotor with the appropriate magnetic field strength and direction.
2、Working Principle and Composition of Magnetizer
Detailed description of the overall working principle of the magnetizer, including the electrical system, mechanical system and control system work together.
Introduce the various components of the magnetizer, such as the power module, capacitor bank, control board, sensor, rotor fixture, transmission mechanism, etc., and explain the function and role of each part.
II. Operation skill training
1、Familiarize with the operation interface
Train employees to familiarize with the operation panel of the magnetizer, including the functions and purposes of various buttons, knobs, and displays.
Instruct employees how to set the magnetization parameters through the operation interface, such as magnetization current, magnetization time, number of times of magnetization, etc., and understand the influence of parameter settings on the magnetization effect.
2、Rotor clamping and positioning
Teach employees the correct rotor clamping methods and techniques to ensure that the rotor is firmly fixed and accurately positioned during the magnetization process.
Explain how to use rotor clamps and positioning devices, and how to adjust clamps and positioning parameters according to different specifications of rotors.
3. Magnetization Operation Procedure
Demonstrate the complete operation process of magnetization, including inspection before start-up, parameter setting, start-up of magnetization, monitoring and handling of abnormalities during the process of magnetization, and cleaning of the equipment after shutdown.
Let the employees practice the actual operation, guide them to follow the correct process of magnetization operation, and correct the errors in the operation in a timely manner.
4. Equipment operation monitoring
Train employees how to monitor the operation status of the magnetizer, including observing the parameter changes on the display screen, listening to the sound of the equipment operation, and checking whether there is any abnormal vibration of the equipment.
Teach employees to identify common abnormalities in equipment operation and master the corresponding methods of treatment, such as equipment alarms, parameter abnormalities, poor magnetizing effect, etc.
Third, operation standard training
1、Electrical
Emphasize the danger of the magnetizer's electrical system, and train employees how to use electrical equipment correctly to avoid electric shock accidents.
Explain the electrical operation regulations, such as equipment grounding requirements, prohibit wet hand operation, regular inspection of electrical wiring and so on.
2、Mechanical
Introduce the operating characteristics and potential dangers of the mechanical parts of the magnetizer, such as rotating parts, moving parts, etc., and train employees how to avoid mechanical injuries.
Instruct employees on the proper use of protective devices, such as guardrails, to ensure that body parts do not enter the danger zone during the operation of the equipment.
3、Fire fighting category
Explain the potential fire hazards that may exist during the working process of the magnetizer, such as electrical short-circuit, capacitor overheating, etc., and train employees how to prevent fire accidents.
Teach employees how to use fire-fighting equipment correctly, such as fire extinguishers, fire hydrants, etc., and organize fire emergency drills to improve employees' ability to deal with fire emergencies.
4、Emergency Response
Formulate the emergency plan for sudden accidents in the magnetizer, and train employees how to take correct emergency measures when encountering emergencies, such as equipment failure, personnel injuries and so on.
Organize emergency drills for employees to make them familiar with the emergency handling process and methods and improve the emergency response ability.
Fourth, maintenance training
1、Routine maintenance
Train employees on the content and methods of daily maintenance of the magnetizer, such as equipment cleaning, lubrication and fastening.
Instruct employees how to carry out daily inspection of the equipment, including checking the working status of electrical lines, mechanical parts, sensors, etc., so as to discover and remove potential faults and hidden dangers in a timely manner.
2、Regular maintenance
Introduce the regular maintenance plan and content of the magnetizer, such as replacing capacitors, checking the control board, calibrating sensors, etc. on a regular basis.
Train employees how to carry out regular maintenance of the equipment according to the maintenance plan to ensure the performance and accuracy of the equipment.
3、Troubleshooting and handling
Teach employees some common troubleshooting methods and techniques, such as equipment can not start, abnormal magnetization parameters, sensor failure, etc..
Instruct employees how to correctly determine the cause of failure when encountering faults, and take appropriate measures to deal with them, such as replacing parts, adjusting parameters and so on. In case of complicated malfunction, report to supervisor and contact the equipment supplier for repair.
※ If you need help, please contact the technical specialist of Xinhui Electromechanical Equipment Co., Ltd. through the page chat tool for assistance.
