What spare parts do I need and how do I set up a safety stock for an automatic visual inspection machine for motor motor rotors?

What spare parts are needed and how to set up a guaranteed stock for an automatic visual inspection machine for motor motor rotors?

Spare parts and safeguard stock setup for motor motor rotor automatic visual inspection machines are critical to ensure proper operation and maintenance of the equipment. Here are some suggestions:

Spare parts:

1. Molds: As a key component directly involved in testing, a certain number of molds need to be on hand for replacement and repair.

2. Sensors: Used to detect and control key parameters in the testing process, spare sensors are required to ensure production continuity.

3. electrical system components: including circuit boards and connectors, these are key components for long-term operation and need to be inspected and maintained regularly.

4. Software and systems: Ensure that the control software and image processing algorithms of the CCD device are in a new state, which will help to improve inspection efficiency and accuracy.

Safeguard inventory settings:

•  Quantifying demand and supply uncertainty: First, it is necessary to quantify the uncertainty of demand, i.e., the accuracy of the forecast and the error between the actual demand and the forecast. In mathematical statistics, we use “standard deviation” to quantify the uncertainty of demand.

  
  

• Requirement of availability: According to the requirement of service level, for example, it is hoped that there will be no shortage of stock 95% of the time, the corresponding z-value (quartile of the standard normal distribution) is 1.65, which can be used to calculate the guaranteed stock.

  
  

•  Safeguarded Stock Calculation Formula: The safeguarded stock can be calculated by the following formula: SS = z * SQRT(σd^2 * μL + σL^2 * μd^2), where SS is the safeguarded stock, z is the z-value corresponding to the service level, σd is the standard deviation of the demand, μL is the mean of the supply cycle, σL is the standard deviation of the supply, and μd is the mean of the demand.

  
  

•  Regular inventory count: Regular inventory count of inventory is conducted to detect inventory abnormalities and omissions in a timely manner and to ensure the accuracy and reliability of inventory data.

  
  

•  Reasonable structure: According to the product characteristics and market demand, the inventory structure is reasonably configured to reduce the slow-moving inventory.

  
  

•  Informatization management: Improve the automation and intelligence of inventory management with the help of informatization technology and management tools.

By setting up the spare parts and guarantee stock as mentioned above, it can ensure the normal operation and maintenance of the motor motor rotor automatic visual inspection machine and reduce the production delay caused by the lack of spare parts.

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