What are the common software problems and solutions for serial motor motor automatic terminal press machine?
Series excitation motor motor automatic terminal press machine common software problems and solutions are as follows:
1, software program error
Fault phenomenon:
When the equipment runs, there is an error code, resulting in the machine stops running or part of the function fails.
Logical errors in the program, resulting in abnormalities in the order, quantity and quality of the pressed terminals.
Cause analysis:
The software program has loopholes, defects or fails to take into account some special circumstances during the writing process.
The software version is too old and incompatible with new hardware devices or other software.
Solution:
Record the error alert code and contact the equipment manufacturer or software supplier to obtain a targeted fix patch or update program.
Check and debug all the programs to fix the logical errors; if your own technical skills are insufficient, you can seek the help of professional programmers.
2、Operating system failure
Fault phenomenon:
The operating system runs slowly, resulting in a decrease in the response speed of the terminal press machine and a decrease in productivity.
The system appears blue screen, crash and other faults, so that the production interruption.
Cause analysis:
After running for a long time, the system has too many garbage files and insufficient disk space, resulting in system operation lag.
Too much unnecessary software is installed, which conflicts with the control software of the terminal press.
The operating system is attacked by virus and malware.
Solution:
Regularly clean up the system junk files, uninstall the uncommon software, and release the disk space; you can use the disk cleaning tool that comes with the system or the third party cleaning software.
Uninstall other software installed recently that may conflict with the control software of the terminal press; if you are not sure which software conflicts, you can uninstall and troubleshoot one by one.
Install the genuine antivirus software and firewall, scan and check the system for viruses and malware; update the virus database and system patches in time.
3、Driver problems
Fault phenomenon:
External devices connected to the terminal press, such as motors, sensors, printers, etc., can not work properly or work abnormally.
A yellow exclamation mark or question mark appears in the device manager, indicating that the driver is not installed or installed incorrectly.
Cause Analysis:
The driver is not installed, the installation version is incompatible, or the driver file is corrupted.
After the operating system is updated, the original driver is not compatible with the new system.
Solution:
Confirm the device model and download the new driver from the manufacturer's official website for installation; follow the prompts during installation to ensure the driver is installed correctly.
If the driver is incompatible due to operating system update, try to roll back the operating system version or wait for the device manufacturer to release the driver compatible with the new system.
4、Error in parameter setting
Fault phenomenon:
The quality of the pressed terminals does not meet the requirements, such as too much or too little crimping force, inaccurate terminal position.
Inefficient operation of the equipment, such as feeding too slow, crimping time is too long.
Cause analysis:
The operator inputs wrong values or fails to adjust according to the actual situation when setting parameters.
Different types of terminals or wires, which require different parameter settings, are not replaced in time.
Solution:
Double-check the parameter settings to ensure that the values entered are accurate; refer to the equipment manual or consult the manufacturer to obtain the correct parameter range.
According to the actual use of terminals and wires, re-adjust the parameters and carry out trial production until excellent results are achieved.
5、Communication failure
Fault phenomenon:
Communication between the terminal press and the upper computer, PLC or other devices is interrupted, unable to receive or send commands.
Communication data is wrong, lost or delayed, resulting in abnormal operation of the equipment.
Cause analysis:
Poor connection of communication lines, such as loose network cable, damaged serial port cable, etc.
The communication protocol is set incorrectly or incompatible.
The network environment is unstable, with interference or insufficient signal strength.
Solution:
Check the communication line to make sure that it is firmly connected and not damaged; if there is any problem, replace the communication line.
Check the settings of the communication protocol to ensure that the protocols of the devices at both ends are consistent and correctly configured; if necessary, modify the protocol parameters or replace the communication protocol.
Optimize the network environment, such as increasing the signal amplifier, replacing the wireless frequency band, reducing electromagnetic interference, etc. For wired networks, check the working status of network equipment such as switches and routers.
※: If you still can't solve the equipment failure through the above ways and means, please contact the technical specialist of Xinhui Mechanical and Electrical Equipment Co.
