How to maintain the serial motor motor automatic terminal press machine?
The serial motor motor automatic terminal press machine maintenance methods are as follows:
1, daily maintenance
l Cleaning:
Every day at the end of the work, use a clean and soft cloth to wipe the surface of the machine, clear off the dust, debris and oil, to avoid its entry into the machine to affect the performance.
Regularly use special cleaners to clean the molds, knives and other key parts of the crimping machine to prevent residual metal debris, oil and other impact on the crimping quality.
l Lubrication:
Add oil lubrication to the press guide rail of the terminal machine every 1-2 hours, 2-3 drops each time is enough to keep the guide rail running smoothly and reduce the wear and tear.
Add grease to the main speed bearing every week, open the back cover of the terminal machine, remove the driven pulley circlip and pulley, and apply grease evenly on the surface of the high speed bearing before recovering.
l Inspection:
Before starting the machine every day, check whether the connecting screws of each part are loose, if loose, tighten them in time to ensure the stability of the equipment.
Check the wear and tear of the molds and knives, if the edge is found to be dull, badly worn or cracked, etc., it should be replaced in time so as not to affect the quality of terminal crimping.
Check whether the wiring of the motor is firm, there is no damage, aging and other phenomena, if any problem should be repaired or replaced in a timely manner to ensure that the motor operates normally.
2、Regular maintenance
l Monthly maintenance:
Clean all the equipment, including the internal transmission parts, motor, control cabinet, etc., and clear away the accumulated dust and debris.
Check the tightness and wear of the belt, if the belt is found to be slack or badly worn, it should be adjusted or replaced in time to ensure the transmission efficiency. l Monthly Maintenance.
Check the sensitivity and accuracy of each sensor, if any abnormality calibrate or replace it in time to ensure that the automation control function of the equipment is normal.
l Quarterly maintenance:
Carry out all inspections on the electrical system of the equipment, including the wiring, relay and contactor in the control cabinet, check whether there is any looseness, overheating and oxidization, if there is any problem, deal with it in time.
Perform all maintenance on the motor, including cleaning the inside of the motor, checking the wear and tear of the bearings, replacing the lubricating oil, etc., to prolong the service life of the motor2.
Check the mechanical transmission parts of the equipment, such as gears, chains, transmission shafts, etc. If there are any wear and tear, deformation, etc., they should be repaired or replaced in time.
l Annual maintenance:
Invite professional technicians to carry out all inspections and maintenance of the equipment, including calibrating the precision of the equipment and upgrading the control system.
According to the use of the equipment and the degree of wear and tear, preventive replacement of some key components, such as motors, molds, tools, etc., in order to avoid sudden equipment failure.
3、Correct operation
Strictly in accordance with the operating procedures of the equipment for operation, shall not violate the operation, such as touching the moving parts in the operation of the equipment, privately dismantle the protective devices, etc..
Avoid overloading the equipment, according to the rated power and working range of the equipment, reasonable arrangement of production tasks to prevent damage to the equipment due to overloading.
In the event of equipment abnormalities, the power should be turned off immediately, and promptly notify the professional maintenance personnel to carry out maintenance, not to privately disassemble and repair.
If you still can't solve the equipment failure by the above ways and means, please contact Xinhui electromechanical technical specialists through the page chat tool to seek help.
