What is the content of pre-service training for employees of motor motor rotor (single station) spot welding machine?

What are the contents of pre-service training for employees of motor motor rotor (single station) spot welding machine?

Motor rotor spot welding machine (welding commutator hook machine) employee pre-service training content mainly includes the following aspects:

1、 equipment operation standardization:

Employees need to familiarize themselves with the basic operating procedures of the spot welding machine, including equipment start, stop, emergency stop and other operations. At the same time, to understand the standardized operation of the equipment, how to properly wear protective equipment, as well as emergency measures in case of emergency.

2、Equipment structure and working principle:

Train employees to identify the main components of the spot welding machine, such as welding power supply, control box, voltage regulator, etc., and understand their functions and roles. At the same time, explain the working principle of spot welding, i.e., the essence of resistance welding is hot compression welding, and the welding process of armature winding leads and commutator commutator piece.

3、Welding Process:

Detailed description of the welding process, including the shape, specifications, surface roughness requirements of the main electrode, and the installation method of the main electrode. Employees need to understand how to adjust the welding parameters, such as welding current, time and pressure, according to product specifications.

4、Quality control:

Train employees how to check the welding quality, including good welding, no deviation, no serious bumps or bursts in the copper skin of the commutator. Emphasize the importance of independent inspection, and teach how to conduct pressure resistance test and appearance inspection.

5、Equipment maintenance and repair:

Teach employees the daily equipment inspection and maintenance work, including cleaning equipment, checking equipment setting position, tightening screws, etc., to ensure the normal operation of the equipment and extend the life of the equipment.

6、Troubleshooting:

Train employees to identify and deal with common equipment failures, such as over-soldering, false soldering, blowing hooks, point crooked and other issues, as well as the corresponding treatment methods and principles of adjusting equipment.

7、Production process and synergy:

Let employees understand the entire production process, including the steps of rotor loading, welding, discharging, and how to work in concert with other processes on the production line.

Through these training contents, employees can understand more about the operation, maintenance and production flow of motor rotor spot welder to ensure production efficiency and product quality.

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