What are the contents of pre-service training for employees of brushless motor motor automatic end-capping machine?
Brushless motor motor automatic press-fitting end-capping machine staff pre-training content needs to cover the knowledge of the equipment, operating skills, protective norms, maintenance and so on, in order to ensure that employees can operate the equipment properly. The following is a detailed introduction:
I. Theoretical knowledge training
1, the principle and structure of the equipment
Detailed explanation of the working principle of the brushless motor motor automatic end cap press fitting machine, including mechanical transmission principle, electrical control principle, etc., so that employees understand how the equipment to realize the automatic end cap press fitting process.
Introduce the overall structure of the equipment, including the name, function and position of each component, such as the press-fitting mechanism, conveying system, positioning device, control system, etc., so that employees have a complete understanding of the equipment.
2、Product knowledge
Train the staff to understand the knowledge of brushless motor end cover and motor body, such as the specification, size and material of end cover and motor body, as well as their role and importance in the motor.
Explain the process requirements and quality standards of end cover press fitting, such as press fitting force, press fitting depth, concentricity, etc., so that employees understand how to ensure product quality.
Second, operation skills training
1、Operation process
Demonstrate the start-up and shut-down process of the equipment, including the start-up sequence of the equipment, preheating requirements, precautions after shutting down the machine.
Explain in detail the operation steps of end cap pressing, such as loading, positioning, pressing and unloading of end cap and motor body, etc., so that the staff will be familiar with the specific requirements and operation methods of each operation step.
2、Parameter setting
Train the staff how to set parameters on the control panel of the equipment according to different product specifications and process requirements, such as the adjustment method of press-fitting force, press-fitting speed, press-fitting time and other parameters.
Emphasize the accuracy and importance of parameter setting, wrong parameter setting may lead to product quality problems or equipment failure.
3、Equipment debugging
Guide employees to carry out the daily commissioning of equipment, such as equipment zero calibration, sensor sensitivity adjustment, gap adjustment of mechanical components, so that employees can independently complete the basic commissioning tasks of equipment.
Third, protection knowledge training
1、Electrical protection
Emphasize the dangers of the electrical system of the equipment, train employees how to properly use electrical equipment to avoid electric shock accidents. For example, it is strictly prohibited to operate the electrical buttons with wet hands, and regularly check the electrical wiring for breakage and aging.
Explain the principles and functions of electrical protection guards, such as grounding protection, leakage protection, etc., so that employees understand how to properly use these protection guards.
2、Mechanical protection
Introduce the operating characteristics and potential hazards of mechanical parts of the equipment, such as moving transmission parts, press-fit molds, etc., and train employees how to avoid mechanical injuries. For example, during the operation of the equipment, it is prohibited to put your hands into the danger zone, and you are not allowed to touch the running parts.
Explain the role and use of mechanical protection guards, such as guard rails, guard doors, emergency stop buttons, etc., so that employees are familiar with the location and operation of these guards.
3、Fire protection
Train employees to understand the potential fire hazards that may exist in the equipment, such as electrical short circuits, sparks generated by mechanical friction, etc., and how to prevent fire accidents.
Explain the use of fire extinguishers, hydrants and other fire fighting equipment and precautions, so that employees can master the basic fire fighting skills.
Troubleshooting training
1、Common fault identification
List the common fault phenomena of the equipment, such as motor does not turn, sensor failure, pressure loading abnormalities, etc., so that employees are familiar with the manifestation of these faults, so that they can detect the problem in time during the work.
Analyze the possible causes of each failure, such as motor does not turn may be due to power failure, motor damage, drive failure, etc., to help employees understand the internal mechanism of the failure.
2、Simple fault handling
Train employees to master some simple fault handling methods, such as replacing fuses, cleaning sensors, adjusting belt tension, etc., so that employees can encounter simple faults in a timely manner to reduce equipment downtime.
Clearly inform the staff in the encounter of complex faults, should immediately stop the equipment running, and promptly report to the maintenance staff, not to deal with unauthorized.
V. Maintenance training
1, routine maintenance
Guide employees to carry out routine maintenance of equipment, such as cleaning the surface of the equipment, check the connection of the components, lubricate the transmission components, etc., so that employees develop good equipment maintenance habits.
Emphasize the importance of routine maintenance, regular maintenance can extend the service life of the equipment, reduce the probability of failure.
2、Regular maintenance
Introduce the regular maintenance program and content of the equipment, such as regular replacement of wearing parts, check the performance of electrical components, calibrate sensors, etc., so that employees understand the maintenance cycle of the equipment and specific maintenance methods.
Train employees how to fill in the equipment maintenance records correctly, including maintenance time, maintenance contents, problems found and treatment, etc., so as to track and manage the maintenance of the equipment.
※ If you need help, please contact the technical specialist of Xinhui Electromechanical Equipment Co., Ltd. through the page chat tool for assistance.
