What are the contents of the pre-service training for the employees of the motor automatic rotor fine turning vision integrated machine?
Motor automatic rotor precision turning vision machine staff pre-service training, to ensure that employees operate the equipment accurately. The following is the detailed training content:
First, the basic knowledge of equipment training
1, equipment structure and principle
Detailed explanation of the overall structure of the motor automatic rotor fine-turning vision machine, covering mechanical, electrical and visual system of the three plates. Mechanical part contains spindle (responsible for driving the rotor rotation), guideway (for the tool or table to provide accurate linear motion guidance), tool holder (for the installation and replacement of cutting tools) and other key components; electrical part of the servo motor (accurate control of the speed and position of the moving parts), drive (will be converted into a controller command drive signal), the controller (to coordinate the actions of the various parts of the equipment); vision system has a The vision system consists of a camera (to collect rotor images), a lens (to ensure clear image imaging), and a light source (to provide stable and uniform illumination). With the help of physical display, detailed schematic diagrams, vivid animation demonstration, let the staff thoroughly understand the working principle of each part, such as the spindle through the motor drive and transmission device to achieve high-speed and stable rotation; servo motors according to the instructions of the controller to accurately regulate the amount of cutting tool feed; vision system using image recognition algorithms, based on the collected images to complete the positioning of the rotor and feature recognition.
2、Equipment performance and parameters
Focus on explaining the core performance indicators of the equipment, such as great machining diameter, length determines the size range of the rotor can be processed; very high speed affects the processing efficiency and surface quality; machining accuracy is directly related to the quality of the product. Guide employees to recognize the key impact of these parameters on processing quality and productivity. At the same time, we introduce the types of rotors to which the equipment is applicable, including special considerations for the machining of rotors made of different materials (e.g. silicon steel, copper) and sizes of motors. Train the staff to select and set the parameters of the equipment scientifically and reasonably according to the specific machining tasks, such as adjusting the cutting speed and feed according to the rotor material and machining requirements.
Second, the operation process training
1、Power on and preparation
Teach employees the correct start-up process in detail, in order to turn on the power, start the equipment control system, and then check the status of all the equipment. Employees are required to perform the necessary checks before starting the machine, such as checking whether the lubricant level is in the normal range, whether there is any leakage of coolant and the level is sufficient, confirming that the parts are firmly connected and not loose, and that the tool is installed accurately and correctly. At the same time, explain the key points of preheating operation of the equipment, by running the equipment at low speed for a certain period of time, so that each component reaches a good working temperature and state, to ensure the stable operation of the equipment.
2、Machining operation steps
Demonstrate the complete machining process of the motor rotor step by step, starting from accurate clamping of the rotor (to ensure accurate positioning and prevent displacement during the machining process), to the accurate setting of the machining parameters (such as rotational speed, feed, depth of cut, which need to be reasonably adjusted according to the rotor material, dimensions, and machining requirements), and then to the smooth start of the machining operation. We emphasize the key points and precautions of each step, such as strictly calibrating the center position of the rotor when clamping; paying close attention to the sound, vibration, temperature and other states of the equipment during machining, as well as the quality of the machined surface. Train the staff to use the operation panel to input various commands, such as start, stop, adjust parameters, etc., and master the vision system to observe the rotor position in real time, fine-tuning and positioning to ensure machining accuracy.
3、Shutdown and finishing work
Teach employees the correct shutdown steps after the completion of processing, first stop the equipment running, to be completely static after the moving parts shut down the power supply, and then clean up the surface of the equipment chips, oil, and organize the workplace. Instruct the staff to use professional gauges to carry out quality inspection of the processed rotor, such as measuring dimensional accuracy, checking surface roughness, etc., and standardize the recording of equipment operating hours, processing parameters, fault conditions and other data, in order to provide a basis for the subsequent maintenance of equipment and production optimization.
Third, the protection of knowledge training
1、Equipment operation standardization
Detailed interpretation of equipment operating procedures, emphasizing that it is strictly prohibited to touch the moving parts when the equipment is running, to prevent the use of equipment beyond the scope of the key protection matters. Let the staff deeply understand the equipment protection devices, such as emergency stop button (in case of emergency can instantly cut off the power of the equipment), limit switches (to prevent moving parts beyond the limited stroke) function and method of use, as well as in emergency situations quickly and correctly operate the main points of these devices.
2、The use of personal protective equipment
Train employees to properly wear and use personal protective equipment, including caps (to protect the head from falling objects), protective glasses (to prevent cutting debris, glare damage to the eyes), gloves (to avoid hand contact with high temperature, sharp parts), overalls (isolation of oil, chips, to provide a certain degree of protection). Clearly explain the applicable scenarios of different protective equipment, as well as the risks that may be faced if they are not worn in accordance with the requirements, so as to strengthen the employees' awareness of protection.
3、Emergency response to accidents
Introduce all possible types of accidents, such as mechanical injuries (caused by collision and extrusion of moving parts), electrical failures (triggered by short circuits and overloads), and fires (caused by electrical short circuits, flammable materials in open flames, etc.), and explain the corresponding emergency response measures. Through actual case studies and simulation drills, employees will be able to master basic emergency skills, such as CPR operation methods (for personnel electrocution, asphyxiation, etc.), and the correct use of fire extinguishers (to deal with initial fires). At the same time, employees are trained to report accidents in a timely and accurate manner after an accident occurs, and to properly protect the accident scene for follow-up investigation and treatment.
Fourth, equipment maintenance training
1、Daily maintenance
Teach employees the content of daily maintenance of equipment, including daily cleaning of equipment surfaces, to keep clean and free of dust, oil; regular inspection of the lubrication of various components, timely replenishment or replacement of lubricants; clean up the equipment chips, waste, to prevent the accumulation of impact on the operation of the equipment. Train the staff to master the correct method of adding lubricant and coolant, and regularly check whether the fasteners of the equipment are loose to ensure that the equipment is firmly connected. Emphasize the importance of routine maintenance to maintain the performance of the equipment and extend its service life.
2、Periodic maintenance
Introduce the regular maintenance items and cycles of the equipment, such as replacing worn tools according to the specified time to ensure the cutting performance; regular inspection of the electrical system, checking the wiring aging, poor contact and other hidden dangers; calibrate the vision system to ensure the accuracy of image recognition. Train employees to carry out simple regular maintenance operations, such as tool removal, installation and tool alignment; at the same time, let employees understand how to cooperate with professional maintenance personnel to carry out more complex maintenance work, such as the depth of the electrical system overhaul, precision adjustment of mechanical components.
3、Troubleshooting and Handling
Train employees to identify common equipment failure phenomena, such as abnormal sound (may be caused by mechanical parts wear, loosening), vibration (caused by imbalance, transmission faults), odor (electrical components overheating, short-circuit emanation) and so on. Teach employees basic troubleshooting methods, such as whether the power supply is normal, whether the line connection is loose, whether the equipment parameters are set correctly. Let employees be clear that when a fault is found, they should immediately stop the machine, quickly report the fault, and protect the scene to avoid the expansion of the fault and wait for professional maintenance personnel to deal with it.
V. Quality Control Training
1、Quality standards and requirements
Clarify the quality standards and processing requirements of motor rotor to the staff, covering dimensional accuracy (strictly control the key dimensional tolerances), surface roughness (to achieve the specified degree of smoothness), form and positional tolerances (to ensure shape and positional accuracy) and so on. Employees will deeply realize the decisive influence of quality on product performance (e.g. motor operation stability, efficiency) and customer satisfaction, and how to ensure the processing quality meets the standards through standardized operation and precise control of processing parameters.
2、Quality inspection methods
Train employees to use all kinds of quality inspection tools and equipment, such as calipers (measuring linear dimensions), micrometers (high-precision measurement of external and internal diameters), percentile tables (detection of shape error, position error), and master the standardized quality inspection process. Teach employees to accurately determine whether the product is qualified based on the test data, for unqualified products, clear how to identify, isolate and report processing, to prevent the flow into the next process.
3、Quality control measures
Introduce the quality control measures in the processing process, such as the first piece of inspection (processing of the first piece of product testing, confirm the correctness of process parameters), inspection (regular sampling of products in the processing), finished product inspection (the final quality control of the completed product). Let employees understand the purpose and importance of each quality control link, encourage employees to actively participate in quality control work, take the initiative to feedback quality problems, to ensure stable and reliable product quality.
Through all of the above systematic pre-employment training, employees will master the motor automatic rotor fine-turning vision machine operating skills and related knowledge, with the ability to operate and maintain the equipment, for the smooth development of enterprise production to build a solid foundation.
※ If you still can't solve the problem by the above ways and means, please contact the technical specialist of Xinhui Mechanical & Electrical Equipment Co.
