Manual servo press how to carry out maintenance?
Manual servo press maintenance mainly includes mechanical components, electrical systems, software systems, etc., the following are specific maintenance methods:
First, mechanical parts maintenance
1, clean: Regularly clean up the press body, worktable and slide and other parts of the dust, oil and debris, to prevent it from entering the mechanical transmission components, affecting the performance of the equipment. You can use a clean rag and a special cleaner to wipe, but be careful to avoid cleaner contact with electrical components.
2, lubrication: in accordance with the requirements of the equipment manual, lubricate the lubrication points on a regular basis. In general, the slider guide, screws, nuts and other parts need to be coated with the appropriate amount of lubricant or grease every certain period of time to reduce friction, reduce wear and tear, and ensure smooth mechanical movement.
3, fastening: check whether the bolts and nuts of the connecting parts of the machine body are loose, if they are loose, they should be tightened in time. Especially after the equipment has been running for some time, due to vibration and other reasons, some fasteners may appear loose, if not dealt with in time, may lead to damage to the parts or even affect the stability of the equipment.
4, guide and slider inspection: regularly check the wear and tear of the guide and slider, observe whether the guide surface has scratches, strains and other damage. If there is slight damage, it can be repaired and polished; if the wear is serious, the guide rail or slider should be replaced in time to ensure the accuracy and stability of the press.
Second, the electrical system maintenance
1, electrical components inspection: regularly check the electrical cabinet of the electrical components, such as contactors, relays, fuses, etc., to see whether the contacts have erosion, oxidation phenomenon, wiring is firm. For problematic components, should be replaced or repaired in a timely manner to prevent electrical failure, affecting the normal operation of equipment.
2, wire and cable inspection: check whether the wire and cable of the equipment is broken, aging, short circuit and so on. If the wires and cables are found to be broken, they should be wrapped or replaced in time; for the aging cables, new cables should be replaced as soon as possible in order to avoid accidents. At the same time, to ensure that the cable is firmly connected to prevent overheating due to poor contact.
3, servo motor maintenance: keep the servo motor clean, avoid dust, oil and so on into the motor inside. Regularly check the heat dissipation of the motor to ensure that the motor operates within the normal operating temperature range. In addition, also need to check whether the motor connection line is loose, if loose should be tightened in time.
Third, the software system maintenance
1, software backup: regular backup of the press control software, in case of software failure or loss of timely recovery. Backup can be stored in external storage devices or cloud.
2、Software update: Pay attention to the update information released by the software developer in time, and update the software according to the actual situation. Updating the software can repair known vulnerabilities, improve the performance and stability of the software, and at the same time may also add some new features to help improve the efficiency and accuracy of the press.
3, parameter check: regularly check whether the various parameters of the press is set correctly, such as pressure parameters, stroke parameters, speed parameters and so on. Ensure that these parameters are in line with the actual working requirements of the equipment and production process requirements, to avoid equipment failure or product quality problems due to incorrect parameter settings.
Fourth, all regular checks
1, regularly by professional and technical personnel manual servo press for all the inspection and debugging, including mechanical performance, electrical performance, software functions and other aspects of the inspection. Through all inspections, potential problems and hidden dangers can be found in a timely manner, and take appropriate measures to deal with, to ensure that the equipment is always in a good state of operation.
2, in the equipment to run for a certain period of time or after the production of a certain number of products, but also on the press precision testing and calibration, such as checking the pressure accuracy, stroke accuracy, etc., in order to ensure the stability of product quality. If the precision deviation is found to be beyond the allowable range, it should be adjusted and repaired in time.
If you still can't solve the equipment failure through the above ways and means, please contact Xinhui electromechanical technical specialists through the page chat tool to seek help.
