How to maintain the brushless motor motor manual four-station internal winding machine?
Brushless motor manual four-station internal winding machine maintenance mainly includes mechanical components, electrical systems, software systems, etc., the following is the specific content:
First, mechanical parts maintenance
1、Cleaning
Regularly (at least once a week) use a clean soft cloth to wipe the body of the winding machine, clear off the surface of the dust, oil and debris, to prevent it from entering the mechanical interior to affect the operation.
For the winding station, transmission parts and other key parts, use compressed air to blow away the dust in the gap, to ensure that there is no accumulation of foreign matter.
2、Lubrication
In accordance with the requirements of the equipment manual, regularly (generally every 200-300 hours) on the transmission components, such as gears, chains, rails, screws, etc. to add the appropriate lubricant to reduce friction, reduce wear and tear.
Check whether the lubricant road is smooth, if there is a blockage in a timely manner to ensure that the lubricant can be evenly distributed to all lubrication points.
3、Component inspection and fastening
Check whether the connecting bolts and nuts of each mechanical part are loose every week, and tighten them in time if they are loose, so as to prevent the parts from being shifted or damaged due to loosening.
Check the belt tightness of the winding machine, if the belt is too loose or too tight, it should be adjusted or replaced to ensure smooth transmission.
Regularly check the wear and tear of the winding molds, fixtures and other parts, such as serious wear and tear, should be replaced in a timely manner to ensure the precision and quality of the winding.
Second, the electrical system maintenance
1、Electrical components inspection
Monthly check the electrical components in the electrical control cabinet, such as contactors, relays, fuses, etc., to see whether their contacts have erosion, oxidation, if necessary, timely replacement or repair.
Check whether the terminal of each electrical component is loose, if loose, it should be tightened in time to prevent overheating and firing due to poor contact, which will affect the normal operation of the equipment.
2、Line inspection
Regularly (at least once a quarter) check the electrical lines of the equipment to see if there is damage, aging, short-circuit phenomena, such as problems should be replaced or repaired lines.
Test the insulation performance of the line to ensure that the insulation resistance meets the requirements to prevent leakage accidents.
3、Motor maintenance
Regularly (once every six months) clean up the dust and oil on the surface of the motor, check whether the cooling fan of the motor is running normally, and ensure that the motor dissipates heat well.
Check whether the wiring of the motor is firm, whether the running sound of the motor is normal, if there is any abnormal sound or vibration, it should be shut down in time to check and troubleshoot.
Third, the software system maintenance
1、Data backup
Regularly (daily or weekly) backup the process parameters, programs and other important data of the winding machine, you can store the data in an external storage device or the cloud to prevent data loss.
2、System update
Pay attention to the software update information released by the equipment manufacturer in time, and update the control system software of the coil winding machine as needed to fix the software loopholes and improve the system performance and stability.
3、Parameter check
Before each use of the equipment, check whether the system parameters are correct, such as winding speed, number of turns, tension and other parameters are consistent with the process requirements, if any deviation timely adjustment.
Environment Maintenance
1、Temperature and humidity control
Try to place the winding machine in the temperature of 15 ℃ -35 ℃, relative humidity of 40% -70% of the environment, to avoid too high or too low temperature, humidity is too large or too small and affect the performance and life of the equipment.
2, dust and corrosion prevention
Keep the working environment of the equipment clean, reduce dust and corrosive gas intrusion. If there are corrosive substances in the working environment, should take appropriate protective measures, such as the installation of ventilation equipment, anticorrosive treatment of equipment.
If the above ways and means still can not solve the equipment failure, please contact Xinhui electromechanical technical specialists through the page chat tool to seek help.
