How should the brushless motor motor automatic rotor skimmer be maintained?
Brushless motor motor automatic rotor rewinding machine maintenance mainly includes mechanical components, electrical systems, software systems, etc., the following are the specific content:
First, mechanical parts maintenance
1、Cleaning
Regularly clean up the dust, oil and debris on the surface of the skimmer to prevent it from entering the internal impact of mechanical operation.
For the receiving channel, rotor conveying track and other parts, to focus on cleaning, to avoid the accumulation of material residues, affecting the accuracy and smoothness of the receiving.
2、Lubrication
In accordance with the requirements of the equipment manual, regularly lubricate the transmission parts, such as chains, gears, bearings and so on. Generally speaking, every certain number of hours of operation or work for a certain number of days, need to add the appropriate amount of lubricating oil or grease.
Check whether the lubricant road is smooth, if there is a blockage should be promptly unblocked to ensure that the lubricant can effectively reach all lubrication points.
3、Fastening
Regularly check the mechanical parts of the connecting bolts, nuts and other fasteners to ensure that there is no loosening. Especially after a period of time in the operation of the equipment, due to vibration and other reasons, some fasteners may appear loose, if not dealt with in a timely manner, may lead to component damage or equipment failure.
For parts that are easy to loosen, use anti-loosening glue or other anti-loosening devices to increase the reliability of the connection.
4, check the wear and tear
Observe the wear and tear of the belt, chain and other transmission parts. If the belt is found to be cracked or deformed, and the chain is elongated or the links are badly worn, it should be replaced in time.
Check the rotor clamps, receiving tray and other parts in direct contact with the material, if there is wear and tear, it will affect the accuracy and stability of the receiving, need to be repaired or replaced in a timely manner.
Second, the electrical system maintenance
1、Check the line
Regularly check the electrical lines of the equipment to see if there is damage, aging, short circuit and other phenomena. If the line insulation layer is found to be damaged, it should be wrapped with insulating tape or replaced in time.
Check whether the terminals are loose, to ensure that the connection is firm and good contact, to prevent overheating, fire and other problems due to poor contact, affecting the normal operation of the equipment.
2, clean electrical components
Regularly clean the electrical components in the electrical control cabinet, such as contactors, relays, inverters, etc., to remove dust and oil to prevent them from affecting heat dissipation and normal operation.
Check whether the action of the electrical components is sensitive and reliable, such as found contactor suction is not normal, relay contacts sticking and other problems, should be repaired or replaced in a timely manner.
3、Motor maintenance
Check the appearance of the brushless motor to ensure that its surface is free of dust, oil and debris, and that the cooling fan operates normally.
Regularly measure the insulation resistance of the motor and check whether the motor winding has short circuit, broken circuit and other faults. If the motor is found to be running at too high a temperature, abnormal noise, etc., it should be shut down in time for inspection.
Third, software system maintenance
1、Data backup
Regularly back up the important data in the software of the reclaimer, such as reclaim records, parameter settings, etc., to prevent data loss. You can set up an automatic backup function to back up the data once a day or once a week, and store the backup data in an external storage device or the cloud.
2、Software update
Pay attention to the software update information released by the equipment manufacturer in time, and update the software of the material collector according to the requirements. Updating the software can fix known vulnerabilities and problems and improve the performance and stability of the equipment.
Before updating the software, back up the original data and parameter settings to ensure that the update process will not affect the normal operation of the equipment.
3, parameter check
Regularly check the parameter settings in the material collector software to ensure that it matches the actual production requirements. If you find that the parameter settings are wrong, we must adjust them in time to avoid abnormal operation of the equipment due to parameter problems.
Fourth, the environment maintenance
1, temperature and humidity
Ensure that the temperature and humidity of the receiving machine working environment in the range of equipment requirements. In general, the temperature should be maintained between 15 ℃ -35 ℃, humidity between 40% -60%. Too high or too low temperature and humidity may affect the performance and life of the equipment.
Air conditioners, dehumidifiers and other equipment can be installed in the workplace to regulate environmental temperature and humidity.
2, dust and debris
Try to keep the working environment clean and reduce the presence of dust and debris. Dust may enter the equipment, affecting the normal operation of electrical components and mechanical parts, debris may block the receiving channel or affect the normal operation of the equipment.
Install dust-absorbing equipment and clean up the dust and debris in the working area regularly.
If the above ways and means still can not solve the equipment failure, please contact Xinhui electromechanical technical specialists through the page chat tool for help.
