What are the contents of the pre-service training for the employees of brushless motor motor automatic stator in case machine?
Brushless motor motor automatic stator into the machine shell machine employee pre-service training content should cover the principle of the equipment, operating specifications, protection precautions, troubleshooting and maintenance, etc., to ensure that employees can operate the equipment properly. The following is a detailed introduction:
I. Theoretical knowledge training
1、Equipment principle and structure
Detailed explanation of the working principle of the brushless motor motor automatic stator into the machine shell machine, including the principle of electrical control, mechanical transmission principle, etc., so that employees understand how the equipment to realize the process of automatic stator into the shell.
Introduce the overall structure of the equipment, including the name, function and position of each component, such as conveying system, positioning system, shelling mechanism, control system, etc., so that employees have a full understanding of the equipment.
2、Product knowledge
Train the staff to understand the knowledge of brushless motor stator and casing, such as stator and casing specifications, dimensions, materials, etc., as well as their role and importance in the motor.
Explain the process requirements and quality standards of stator shelling, such as shelling depth, concentricity, clearance, etc., so that employees understand how to ensure product quality.
Second, operation skills training
1、Operation process
Demonstrate the start-up and shut-down process of the equipment, including the start-up sequence of the equipment, preheating requirements, precautions after shutdown.
Detailed explanation of the stator into the shell of the operating steps, such as the stator and the shell of the loading, positioning, into the shell, under the material and so on, so that employees are familiar with the specific requirements of each operating step and operating methods.
2、Parameter setting
Train employees how to set parameters on the control panel of the equipment according to different product specifications and process requirements, such as shell pressure, speed, time and other parameters of the adjustment method.
Emphasize the accuracy and importance of parameter setting, wrong parameter setting may lead to product quality problems or equipment failure.
3、Equipment debugging
Guide employees to carry out the daily commissioning of equipment, such as equipment zero calibration, sensor sensitivity adjustment, gap adjustment of mechanical components, so that employees can independently complete the basic commissioning tasks of the equipment.
Third, protection knowledge training
1、Electrical
Emphasize the dangers of the electrical system of the equipment, and train the employees how to use the electrical equipment correctly to avoid electric shock accidents. For example, it is strictly prohibited to operate electrical buttons with wet hands, and regularly check the electrical wiring for breakage and aging.
Explain the principles and functions of electrical protective measures, such as grounding protection, leakage protection, etc., so that employees understand how to use these protective devices correctly.
2、Machinery
Introduce the operating characteristics and potential dangers of mechanical parts of the equipment, such as moving transmission parts, fixtures, etc., and train employees how to avoid mechanical injuries. For example, during the operation of the equipment, it is forbidden to put your hands into the dangerous area and touch the running parts at will.
Explain the role and use of mechanical guards, such as guardrails, emergency stop buttons, etc., so that employees are familiar with the location and operation of these guards.
3、Fire fighting
Train employees to understand the potential fire hazards that may exist in the equipment, such as electrical short circuits, sparks generated by mechanical friction, etc., and how to prevent fire accidents.
Explain the use of fire extinguishers, hydrants and other fire fighting equipment and precautions, so that employees can master the basic fire fighting skills.
Troubleshooting training
1、Common fault identification
List the common fault phenomena of the equipment, such as motor does not turn, sensor failure, into the shell abnormality, etc., so that employees are familiar with the manifestation of these faults, so that they can detect the problem in time in the work.
Analyze the possible causes of each failure, such as motor does not turn may be due to power failure, motor damage, drive failure, etc., to help employees understand the internal mechanism of the failure.
2、Simple fault handling
Train employees to master some simple fault handling methods, such as replacing fuses, cleaning sensors, adjusting belt tension, etc., so that employees can encounter simple faults in a timely manner to reduce equipment downtime.
Clearly inform the staff in the encounter of complex faults, should immediately stop the equipment running, and promptly report to the maintenance staff, not to deal with unauthorized.
V. Maintenance training
1, routine maintenance
Guide employees to carry out routine maintenance of equipment, such as cleaning the surface of the equipment, check the connection of the components, lubricate the transmission components, etc., so that employees develop good equipment maintenance habits.
Emphasize the importance of routine maintenance, regular maintenance can extend the service life of the equipment, reduce the probability of failure.
2、Regular maintenance
Introduce the regular maintenance program and content of the equipment, such as regular replacement of wearing parts, check the performance of electrical components, calibrate sensors, etc., so that employees understand the maintenance cycle of the equipment and specific maintenance methods.
Train employees how to fill in the equipment maintenance records correctly, including maintenance time, maintenance contents, problems found and treatment, etc., so as to track and manage the maintenance of the equipment.
※ If you need help, please contact the technical specialist of Xinhui Electromechanical Equipment Co., Ltd. through the page chat tool for assistance.
