How to maintain the fully automatic rotor precision turning vision machine for electric motors?
Maintenance of the motor motor automatic rotor precision turning vision machine is essential to ensure the normal operation of the equipment, to extend the service life and to ensure the machining accuracy. The following are some of the main maintenance measures:
1, daily maintenance
Cleaning equipment: at the end of each day's work, cut off the power supply, use a clean soft cloth to wipe the shell of the equipment, the worktable and various parts, remove the surface of the dust, oil and iron debris and other debris. For parts that are not easy to wipe, you can use compressed air to blow clean. Special attention should be paid to cleaning the visual system of the camera lens and light source, to avoid dust or stains affect the visual recognition effect.
Check the connection of components: Check whether the connection between the various components of the equipment is loose, including power lines, signal lines, air tubes and so on. Ensure that key components such as motors, drives, sensors, etc. are firmly installed, and tighten them promptly if they are loose. At the same time, check the lubrication of the moving parts, such as guide rails, screws, etc., and add the appropriate amount of lubricant if necessary.
Clean up the waste collection device: Clean up the waste collection device on the equipment in time to prevent the waste from piling up too much and affecting the normal operation of the equipment. Be careful when cleaning to avoid the waste material into the precision parts inside the equipment.
2、Regular maintenance
Vision system calibration: Calibrate the vision system once a week or once every two weeks to ensure that it can accurately identify the position and size of the rotor. Use standard calibration tools and methods to adjust and optimize the parameters of the camera, the focal length of the lens, and the brightness and angle of the light source. Also, check the accuracy of vision algorithms and make parameter adjustments or algorithm updates if needed.
Electrical system inspection: conduct a full inspection of the electrical system once a month. Check the working status of each electrical component, such as relays, contactors, switches, etc., to see if there is overheating, firing, poor contact, etc. Measure the insulation resistance and winding resistance of the motor to ensure good motor performance. Clean the dust inside the electrical control cabinet and check the electronic components on the circuit board for signs of damage or aging.
Maintenance of mechanical components: Perform quarterly in-depth maintenance of mechanical components. Clean and re-lubricate the guide rails, screws and other moving parts, and replace the badly worn guide rail oil and screw oil. Check the tension of belts and chains, and adjust them in time if they are loose. Check the transmission shafts, couplings and other components to ensure that they rotate flexibly and are not stuck.
Software system maintenance: regularly back up the control software and related parameters of the equipment to prevent data loss. Update the software version in time to get better performance and function, and at the same time repair the possible software loopholes. Optimize the software settings, adjust the parameters according to the actual production situation, improve the operating efficiency and processing accuracy of the equipment.
3、Long-term downtime maintenance
All cleaning and protection: If the equipment needs to be shut down for a long period of time, first of all, all the cleaning work should be carried out, the inside and outside of the equipment should be thoroughly cleaned up, and all the dust, oil and debris should be removed. Then the key parts of the equipment, such as motors, guide rails, screws, etc., coated with anti-rust oil or grease for protection to prevent rust.
Moisture and dust-proof treatment: Place the equipment in a dry, well-ventilated place to avoid damage to the equipment caused by the humid environment. If the conditions allow, you can use the dust cover to cover the equipment to prevent dust from entering the equipment.
Regular energization check: During the long-term downtime, it is recommended to carry out an energization check on the equipment every once in a while (e.g., half a month or a month) to let the equipment run for a period of time in order to keep the performance of each electrical component and electronic equipment stable, and to prevent failures due to a long period of time without use.
The above is the basic maintenance of motor motor automatic rotor fine turning vision machine, different models and manufacturers of equipment may vary, the specific operation of the equipment can be referred to the instruction manual and manufacturer's recommendations.
※: If the above ways and means are still unable to solve the equipment failure, please contact Xinhui Electromechanical Equipment Co., Ltd. technical specialists through the page chat tool to seek help.
