How should the brushless motor motor automatic skimmer be maintained?
Brushless motor motor automatic rewinding machine maintenance mainly includes mechanical parts, electrical systems, sensors and software systems, the following is the specific content:
1, mechanical parts maintenance
Clean: Regularly clean the surface of the reclaimer of dust, debris and oil and other debris, to prevent it from entering the mechanical interior to affect the operation. For receiving rollers, conveyor belts and other components, special attention should be paid to clean up the adhering materials, so as not to affect the effect of receiving.
Lubrication: In accordance with the requirements of the equipment manual, regularly lubricate the transmission parts, such as chains, gears, bearings and so on. Generally, the appropriate amount of lubricating oil or grease can be used to ensure its flexible operation and reduce wear and tear.
Fastening: Check whether the connecting bolts and nuts of each mechanical part are loose, such as the frame of the reclaimer, the motor mounting seat, the connecting parts of the transmission parts, and so on. Tighten them in time if they are found to be loose, so as to prevent damage to the parts or unstable operation of the equipment due to looseness.
Check the wear and tear situation: regularly check the wear and tear of the conveyor belt, collecting roller, transmission belt and other wear parts, such as serious wear and tear, should be replaced in a timely manner, in order to ensure the normal operation of the collector and the quality of the collected materials.
2、Electrical system maintenance
Check the line: regularly check the connection line of brushless motor and control unit to see if there is any damage, aging, loose and so on. If there are broken or aging lines, they should be replaced in time; for loose connectors, reconnect them and make sure the contact is good.
Clean the electrical components: Clean the dust inside the electrical control cabinet to prevent the accumulation of dust from affecting the heat dissipation and performance of the electrical components. At the same time, check the electrical components, such as contactors, relays, switches, etc., whether there are abnormal phenomena such as ablation, deformation, etc., and replace them in time if there are any problems.
Testing the motor: Regularly test the insulation performance of the brushless motor to prevent the motor from being damaged due to poor insulation. Use a multimeter and other tools to check whether the winding resistance of the motor is normal or not to ensure stable performance of the motor. In addition, check whether the cooling fan of the motor is running normally to ensure that the motor can dissipate heat well during operation.
3, sensor maintenance
Clean sensor: regularly wipe the sensor with a clean soft cloth sensor surface, remove dust, oil and other pollutants to ensure that the sensor can normally sense the location and state of the material.
Check the installation position: check whether the installation position of the sensor offset, such as offset should be adjusted in a timely manner to ensure the accuracy of its detection. At the same time, check whether the fixed screws of the sensor are loose, if loose, it should be tightened in time.
Performance testing: the use of professional testing tools, regular testing of the sensor's performance, such as testing the photoelectric sensor light-emitting and receiving performance, Hall sensor magnetic field sensing performance. If the sensor performance is found to decline or abnormal, it should be replaced in a timely manner.
4、Software system maintenance
Backup data: Regularly back up the operating data and parameter settings of the receiver to prevent data loss. Data can be backed up to an external storage device or the cloud for recovery when needed.
Software update: Pay attention to the software update information released by the equipment manufacturer, and update the control software of the skimmer in time to fix the software loopholes and improve the system performance and stability.
Parameter check: Regularly check the various operating parameters of the reclaimer to ensure that it matches the production requirements. If abnormal parameters are found, they should be adjusted in time to avoid improper parameter settings affecting the normal operation of the reclaimer.
5、Other Precautions
Formulate maintenance plan: according to the frequency of use of the reclaimer, the working environment and other factors, to develop a detailed maintenance plan, clear maintenance content, cycle and responsible person, to ensure that the maintenance work is completed on time and in accordance with quality.
Training of operators: provide professional training to the operators of the reclaimer to make them familiar with the operation method and maintenance knowledge of the equipment, so that they can operate the equipment correctly and do the basic maintenance and inspection of the equipment in their daily work.
Storage environment: if the reclaimer needs to be stored for a long time downtime, it should be placed in a dry, well-ventilated place to prevent the equipment from rusting or electrical components damaged by moisture.
If the above ways and means still can not solve the equipment failure, please contact Xinhui electromechanical technical experts through the page chat tool to seek help.
