The problem that the four-head winding machine always throws a circle may be caused by a variety of factors. Here are some possible causes and solutions:
First, mechanical problems
Incorrect positioning of winding head:
Cause: The winding head may shake during rotation due to inaccurate positioning.
Solution: Check the positioning device of the winding head to ensure that it is securely installed and accurately positioned. Calibrate or adjust if necessary.
Transmission mechanism failure:
Reason: Transmission mechanisms such as gears, belts, etc., may be worn or loosened, resulting in uneven transmission.
Solution: Check the various parts of the transmission mechanism, replace the worn parts, and ensure that the connection between the transmission parts is tight.
Bearing damage:
Reason: If the bearing in the winding machine is damaged, it will lead to uneven rotation, resulting in shaking.
Solution: Check and replace the damaged bearing to ensure the lubrication and normal operation of the bearing.
Two, electrical control part of the problem
Control program error:
Cause: The parameter setting in the control program is incorrect or the program itself has errors, which may lead to the abnormal operation of the winding machine.
Workaround: Check and correct the parameter Settings in the control program, or rewrite the control program to make sure it is correct.
Sensor failure:
Cause: The sensor used for the status of the winding machine may be damaged or fail, resulting in an inaccurate feedback of the status information of the winding machine.
Solution: Check and replace the damaged sensor to ensure that the sensor can accurately feedback the status information of the winding machine.
Three, and maintenance issues
Improper:
Cause: Personnel may not use the winding machine according to the correct process, resulting in an abnormal winding machine.
Solution: Train people to make sure they understand and master the correct process.
Inadequate maintenance:
Cause: The winding machine has been running for a long time without regular maintenance, which may lead to increased wear and tear of various components, resulting in failure.
Solution: Regular maintenance of the winding machine, including cleaning, lubrication, fastening and other work to ensure the normal operation of the winding machine.
4. Other factors
Wire problems:
Reason: The wire used may have quality problems, such as uneven diameter, rough surface, etc., resulting in shaking during the winding process.
Solution: Check and replace the quality of the wire.
Environmental factors:
Reason: The environment of the winding machine may affect its operation, such as high temperature, excessive humidity, etc.
Solution: Improve the working environment of the winding machine to ensure that it operates under appropriate temperature and humidity conditions.
In summary, the problem of the four-head winding machine always throwing a circle may be caused by a variety of factors. When solving such problems, it is necessary to comprehensively consider the mechanical part, the electrical control part, the maintenance part and other possible influencing factors, and take appropriate measures to investigate and solve. If the problem is complicated or difficult to solve, it is recommended to contact the maintenance personnel for repair and maintenance.