What are the common electrical faults and solutions for fully automatic rotor fine turning vision all-in-one for electric motors?
What are the common electrical faults and solutions of motor motor automatic rotor fine turning vision integrated machine as follows:
1, power failure
Failure phenomenon: all-in-one machine can not be turned on, the power indicator does not light.
Cause analysis: the power socket is not plugged in, power cord damage, power switch failure, power module damage.
Solution: check whether the power outlet is energized, re-plug the power cord; check whether the power cord is damaged, broken, etc., if any, then replace the power cord; check whether the power switch is normal, if any failure to replace the switch; if all of the above are normal, the power module may be damaged, requiring professional maintenance or replacement of the power module.
2、Motor failure
Failure phenomenon: motor does not rotate, abnormal speed, motor heating is serious, there is abnormal noise.
Cause analysis: motor winding short-circuit, circuit breakers, motor bearing damage, motor drive failure, excessive load, etc..
Solution: Use multimeter and other tools to check the resistance of the motor winding to determine whether there is a short circuit or circuit breakage, such as the need to repair or replace the motor winding; check the motor bearings, such as damage to the replacement of bearings; check whether the motor drive parameters are set correctly, whether there is a fault alarm, such as according to the instructions for the appropriate treatment, such as reset parameters, repair or replacement of the drive; check the load Check the load situation to avoid overload operation.
3、Vision system failure
Failure phenomenon: the camera can not be normal imaging, image blurring, recognition of the decline in accuracy.
Cause analysis: camera connection loose, camera lens dirty, light source failure, image processing software failure.
Solution: Check whether the camera's connection line is plugged in to ensure that the connection is firm; clean the camera lens, use clean lens paper or special cleaner; check whether the light source is normal light, if any failure to replace the light source; check whether the image processing software is set correctly, whether there is a newer version of the software upgrade or reset the parameters, if necessary.
4、Control system failure
Failure phenomenon: unstable operation of the all-in-one machine, action out of control, program errors.
Cause analysis: controller failure, program error, sensor failure, interference problems.
Solution: Check whether the controller fault alarm, if any, according to the instructions for troubleshooting, such as restarting the controller, replace the controller module, etc.; check whether the program has errors, if any, then program modification and debugging; check the sensor installation location and working status, if damaged, then replace the sensor; take anti-interference measures, such as reasonable wiring, increase shielding, installation of filters, etc., to reduce the impact of external interference on the control system. Interference on the control system.
5、Communication failure
Failure phenomenon: the modules can not communicate normally, data transmission errors.
Cause analysis: poor connection of communication lines, mismatch of communication protocols, damaged communication interfaces, etc.
Solution: Check the connection of the communication line to ensure that the line is firmly connected and not broken; check the communication protocol settings of each module to ensure that the protocol is consistent; check whether the communication interface is damaged, if any, replace the interface.
Troubleshooting and repair of electrical faults require certain specialized knowledge and skills, if you encounter complex faults, it is recommended that professional maintenance personnel to deal with, in order to ensure the normal operation of the equipment.
※ If the above ways and means still can not solve the equipment failure, please contact Xinhui Electromechanical Equipment Co., Ltd. technical specialists through the page chat tool to seek help.
