What are the contents of the pre-service training for the staff of motor automatic rotor test vision machine?
Motor automatic rotor test vision machine as a high-precision industrial equipment, staff pre-service training needs to be carried out from the basis of the equipment, operating norms, protection and other aspects, to build a solid foundation for normal production.
First, the basic cognitive training equipment
1、Equipment structure analysis
Mechanical structure: Introduce the mechanical composition of the equipment in detail, including high-precision guide rails, screws and other transmission components, explaining how to achieve accurate displacement; show the design principles of special fixtures, workstations, explaining the importance of rotor clamping and positioning.
Electrical system: analyze power modules, control boards, drives and other electrical components, explain the power transmission and signal control process, so that employees understand the electrical logic of equipment operation.
Visual system: disassemble the industrial camera, lens, light source and image processing software composition, demonstrate the image acquisition, processing and analysis process, and make clear how the visual inspection to identify the rotor size, appearance defects and so on.
2、Mastery of performance parameters
Train employees to familiarize with the core performance indicators of the equipment, such as detection accuracy, test speed, measurable rotor size range, etc.; guide employees to understand the parameter setting interface, and learn to adjust the test speed, pressure, light intensity and other parameters according to different models of rotors.
Second, operation skills training
1、Preparation process for start-up
Develop standardized start-up procedures, requiring employees to turn on the power supply, start the control system, and wait for the self-test; guide employees to check the connection of various parts of the equipment, lubricant level, sensor status, etc., before start-up to ensure that the equipment is ready.
2、Test operation specification
Rotor clamping: Demonstrate the correct method of clamping the rotor, emphasize the impact of clamping accuracy on the test results, as well as the main points in the operation.
Parameter Setting and Startup: Train employees to set parameters in the operation interface according to rotor specifications, review and confirm the startup of the test program, and explain the key points of observing the operating status of the equipment after startup.
Test Monitoring: Teach employees to pay attention to real-time equipment operation, image acquisition and data changes, and master the methods of recognizing abnormal phenomena (such as abnormal noise and data fluctuations) and emergency measures.
3、Shutdown closing work
Clarify the shutdown process, first stop the test, turn off the power, then clean up the equipment and site, organize the tools and the remaining rotors; require employees to fill out the equipment operation records in a standardized manner, record the test situation, abnormal problems, etc..
Third, protection training
1、Equipment protection operation
Emphasize the prohibited behaviors of equipment operation, such as touching the moving parts during operation and modifying the key parameters without authorization; explain in detail the functions and usage of emergency stop button, limit switch and other protective devices.
2、Personal protection requirements
Train employees to wear correct personal protective equipment such as protective glasses and gloves, and explain the applicable scenarios and protective effects of different equipment.
3、Emergency measures
Simulation of equipment failure, mechanical injury, electrical fires and other scenarios, training staff emergency procedures, including accident judgment, start the emergency plan, personnel evacuation and cooperation with professional rescue.
Equipment maintenance training
1、Daily maintenance
Teach employees to use appropriate tools to clean the mechanical, optical and electrical parts of the equipment; instruct employees to regularly check the lubrication of the equipment, add lubricant in time, and check the looseness of the connection of the parts.
2、Periodic maintenance
Introduce the regular maintenance items (such as sensor calibration, transmission parts inspection, electrical system testing) and cycle; train employees to cooperate with professionals to carry out in-depth maintenance work.
3、Basic troubleshooting
Train employees to identify common equipment failure phenomena (such as abnormal noise, image blurring, data errors), teach basic troubleshooting methods, such as checking the power supply, line connections and parameter settings, and require timely reporting of failures.
V. Quality control training
1、Interpretation of quality standards
Clarify the quality standard of motor rotor to the staff, covering dimensional accuracy, performance parameters, appearance requirements, etc.; strengthen the staff's understanding of the quality standard by comparing qualified and unqualified products.
2、Testing methods and tools
Train employees to use calipers, micrometers, multimeters and other testing tools, and master the data collection and recording methods; teach employees to judge whether the product is qualified according to the test results.
3、Quality problem handling
Develop quality problem handling process, train employees to isolate products, record information and report when problems are found; organize employees to participate in quality analysis meetings to help find the root cause of the problem and put forward improvement measures.
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