What are the contents of the pre-service training for employees of DC brushed motor motor automatic receivers?
DC brush motor motor automatic reclaimer staff pre-training content usually covers the following aspects:
1、Equipment basics
Introduce the overall structure and working principle of the reclaimer, including the basic structure of the DC brush motor, operation mode, as well as the reclaiming mechanism, conveying system and other parts of how to work together, so that employees have a full understanding of the equipment, understand how the material is received, transmission and finishing.
Explain the main technical parameters of the equipment, such as motor power, speed range, receiving speed, bin capacity, etc., so that employees are clear about the performance indicators of the equipment, so that they can reasonably set the parameters in the operation, to avoid damage to the equipment or low efficiency due to improper parameters.
2、Operation process training
Detailed demonstration of the equipment start-up steps, from turning on the power supply, checking the status of various components to start the motor and related control systems, to ensure that employees master the correct start-up sequence, to prevent equipment failure caused by improper start-up.
Teach the operation procedure of material receiving, including how to introduce the material into the material receiving machine, how to adjust the speed and method of material receiving according to the characteristics of the material and the production demand, as well as how to monitor the flow of the material and the height of the material level in the process of material receiving, so as to ensure the efficiency and stability of the material receiving work.
Train the steps of shutting down the machine, emphasize the cleaning work before shutting down the machine, the requirement of material emptying and shutting down the power supply and control system of each part of the equipment according to the correct order, to avoid the material residue and equipment damage, and prolong the service life of the equipment.
3、Precautions
Provide electrical training to employees, informing them of the electrical hazards of the equipment, such as the risk of electric shock, teaching them how to recognize signs of electrical failure, as well as the emergency measures to be taken in the event of electrical problems, such as cutting off the power supply, etc., to ensure the personal protection of employees in the operation and maintenance of the equipment.
Training on mechanical protection, emphasizing that during the operation of the equipment, it is strictly forbidden for the body to come into contact with parts in operation, such as motor shafts, drive belts, and rewinding drums, to prevent mechanical injuries such as pinching and entanglement, etc. It also introduces the proper use of protective devices and inspection methods, such as guardrails, to ensure that they are in good condition and effective.
Train the knowledge of fire protection, including the cleaning requirements of flammable materials around the rewinding machine, the use of fire extinguishers and other fire-fighting equipment, as well as emergency escape routes in case of fire, so as to improve the staff's fire-fighting awareness and emergency response ability, prevent fire accidents and reduce the losses caused by fire.
4、Daily maintenance
Teach employees how to carry out daily cleaning of the equipment, including wiping the body, cleaning material residues, clearing away dust, etc., to keep the equipment tidy and prevent dust and debris from entering the interior of the equipment to affect its normal operation.
Train the employees to check the key components of the equipment, such as the wear of the brushes of the motor, the lubrication and running status of the bearings, and whether the connections of the transmission parts are loose, etc., so that the employees can discover potential faults in time and master simple troubleshooting methods, such as tightening loose bolts and replacing worn brushes, etc., to ensure the normal operation of the equipment, and to minimize the equipment downtime and maintenance costs.
Instruct the staff to correctly carry out the lubrication work of the equipment, including the selection of suitable lubricants, determine the lubrication point and lubrication cycle, and how to use the lubrication tools for operation, to ensure that the various transmission parts of the equipment are well lubricated, reduce wear and prolong the service life of the equipment.
5、Troubleshooting and diagnosis
Introduce common equipment failure phenomena, such as motor does not start, receiving speed abnormalities, material level sensor failure, etc., so that employees can quickly identify the type of failure, improve the efficiency of fault diagnosis.
Train employees to analyze the possible causes of failure according to the failure phenomenon, for example, the motor does not start may be due to power supply problems, brush failure, controller failure, etc., guide employees to gradually investigate the root cause of the failure, and train employees' logical thinking and problem solving ability.
Teach employees troubleshooting methods for different causes of failure, such as replacing damaged electrical components, adjusting the sensor position or parameters, repairing damage to mechanical parts, etc., so that employees can take effective measures to repair the equipment failure, restore the normal operation of the equipment as soon as possible, and reduce the impact on production.
6、Quality control awareness
Emphasize the importance of receiving work on product quality, so that employees understand the accurate reception, organization and storage of materials for the smooth progress of the subsequent production process and the stability of product quality has a direct impact on improving the quality of staff to the degree of importance of the work.
Train employees how to carry out quality checks in the receiving process, such as checking the appearance of the material whether there are defects, whether mixed with impurities, whether the material specifications to meet the requirements, etc., to ensure that the quality of materials into the production process is qualified, to prevent defective products due to material quality problems caused by the increase in the rate of defective products to reduce the enterprise's production costs and the risk of loss of quality.
7、Teamwork and communication
Cultivate the staff's sense of teamwork, so that they understand the close connection between the receiving work and other production links, such as communication and coordination with the material supply department, and the subsequent processing department of the material handover, etc., to emphasize the importance of team members to cooperate with each other, support each other, and jointly complete the production task.
Train employees on how to communicate effectively at work, including reporting with supervisors, exchanging information with coworkers, and coordinating and cooperating with other departments, to ensure accurate and timely transmission of information, and to avoid work errors or production delays due to miscommunication.
※ If you need help, please contact the technical specialist of Xinhui Electromechanical Equipment Co., Ltd. through the page chat tool for assistance.
