What are the main contents of the pre-service training for employees of DC brushed motor motor fully automatic case tile assembly machine?
The following are the main contents of the pre-employment training for employees of DC brushed motor motor automatic housing tile assembly machine:
l Equipment structure and principle: explain in detail the overall structure of the equipment, including mechanical components (such as drive systems, assembly fixtures, positioning devices, etc.) and electrical systems (such as motors, controllers, sensors, etc.) of the composition and layout, so that employees have a comprehensive understanding of the equipment. In-depth explanation of the working principle of the equipment, such as the operation principle of DC brush motor, the process flow of tile assembly (from case loading, tile transfer, positioning to assembly of each link), and the mechanism of synergy between the various systems, to help employees understand how the equipment to achieve accurate tile assembly.
l Operation norms and procedures: Train employees on the correct procedures for starting and stopping the equipment, including the checking matters before starting up the machine (e.g. whether the power connection is normal, whether the components are in the initial position, whether the guards are in good condition, etc.) as well as the cleaning and maintenance work after shutting down the machine. Teach employees how to perform the loading operation of the casing and tiles to ensure accurate and stable placement of materials to avoid displacement or dropping during the assembly process. Explain in detail the operation process of tile assembly, including how to set the assembly parameters (e.g. assembly speed, pressure, position, etc.) on the control panel, and how to start the assembly process manually or automatically, and emphasize the key details that need to be paid attention to during the operation process, such as avoiding collision with the equipment parts, and cleaning up the debris in the assembly process in time.
l Knowledge of protection and protective measures: Introduce the location and functions of various protective devices (such as emergency brake buttons, guardrails, etc.) equipped on the equipment, teach employees how to use these devices correctly, and how to take measures quickly to stop the equipment operation in case of emergency to ensure that they are safe. Formulate detailed operating procedures and clarify the rules that employees must follow when operating equipment, such as forbidding reaching out and touching moving parts while the equipment is running, not removing or modifying protective devices without authorization, and having to wear personal protective equipment (e.g., protective gloves, goggles, etc.), etc., and make employees deeply aware of the serious consequences of violating the rules through actual case studies. Train employees in emergency treatment in case of fire, electric shock, mechanical injury and other emergencies, including how to use fire extinguishers, first-aid kits and other emergency equipment, as well as how to quickly evacuate to an open place, so as to improve employees' emergency response capabilities and self-protection awareness.
l Quality control points: Define the quality standard of tile assembly, including the specific requirements on the precision of the assembly position of the tile and the casing, the uniformity of the spacing between the tiles, and the firmness of the assembled tiles, etc., so that the employees will know clearly what kind of assembly result is qualified and what kind is unqualified. Train employees how to carry out quality self-inspection during the assembly process, for example, discover assembly quality problems in time through observation, measurement and other methods, and master the analysis of the causes and solutions of some common quality problems, for example, deviation in the assembly position of the tiles may be caused by inaccuracy of the positioning device or wear and tear of the assembling tools, etc., and the employees should be able to make corresponding adjustments or report for repair according to the actual situation. Emphasize the importance of quality control, so that employees can establish quality awareness, understand the key role of high-quality assembly for product performance and corporate reputation, and encourage employees to proactively pursue high-quality assembly results in their work, so as to avoid the occurrence of quality problems caused by negligence or improper operation.
l Maintenance knowledge: Teach employees the daily maintenance of equipment, such as cleaning the surface of the equipment and the internal dust and debris, checking whether the fasteners of the equipment are loose, lubricating the moving parts of the equipment (e.g., bearings, guide rails, drive chains, etc.), as well as checking the electrical wiring to see whether there is any breakage, aging, etc., and require employees to master the frequency and method of daily maintenance and to develop a good habit of regular maintenance of the equipment. Introduce the regular maintenance items of the equipment, including replacement of wearing parts (such as drive belt, brushes, seals, etc.), checking and calibrating the sensors, adjusting the precision parameters of the equipment, and carrying out a full inspection of the electrical system, etc., and let the employees know the periodicity of the regular maintenance and the specific operation steps, as well as how to judge whether the wearing parts need to be replaced and whether the sensors are working normally, etc., so as to ensure that the equipment can be operated stably for a long period of time. Train the staff how to fill in the equipment maintenance records, including recording the maintenance time, content, found problems and solution measures and other information, in order to track and manage the maintenance of the equipment, but also for the maintenance of the equipment and troubleshooting to provide an important reference basis.
Through all of the above systematic pre-service training, employees can quickly familiarize themselves with the operation and maintenance requirements of the DC brushed motor motor automatic housing tile assembly machine, improve work efficiency and quality, reduce accidents, and provide strong support for the production and operation of the enterprise.
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