What are some common software problems and solutions for motor motor rotor 4-station double flying fork winding machine?
Motor motor rotor four-station double flying fork winding machine in the software may encounter some common problems and their solutions are as follows:
1、User program error:
Problem: Use the Ready to Test operating procedure to check and correct user program errors to ensure proper operation.
Solution: Re-check and test the user program to ensure that the program logic is correct and in line with the operating requirements of the equipment.
2、Improper adjustment of adjustable components:
Problem: For example, the winding tension, shielding voltage and the starting position of the cable rack is not properly adjusted.
Solution: Some harmless faults can be corrected by adjusting the adjustable components. Ensure that all parameters are set correctly to suit different production requirements.
3、Spare parts replacement method:
Problem: When maintaining the winding machine, you may encounter parts that need to be replaced.
Solution: Use complete spare parts to replace suspected faulty parts. After the maintenance staff to determine the cause of the failure, you can use this method to quickly diagnose the scale of the failure and carry out the winding.
4、Methods to improve environmental quality:
Problem: Environmental factors may lead to winding machine failure.
Solution: Improve the working environment of the winding machine to reduce dust, humidity and other unfavorable factors on the equipment.
5、PLC program logic problems:
Problem: PLC program logic is complex, difficult to maintain.
Solution: PLC's “state initialization IST” instruction, program writing is simple, clear logic, modification and maintenance are very convenient.
6、 pulse output problems:
Problem: The PLC needs to pause in the process of sending pulses, and restart to ensure that the number of pulses sent is the original set value.
Solution: PLC “Jie Tui positioning” function instruction, at any time to disconnect the pulse output and then drive the system will automatically memorize the number of pulses, as long as the user program is not reset, the system will continue to send the original branch pulse.
7、Touch screen parameter setting problems:
Problem: According to the product specifications and process requirements need to be in the touch screen equipment related parameters, including the number of rotor hook, hook position, winding position, winding coil number.
Solution: Ensure that the operator can easily call and set the parameters according to the change of the order, simplify the operation and reduce the scrap caused by human factors.
The above are some common software problems and their solutions that may be encountered by motor motor rotor 4-station double flying fork winding machine. In actual operation, troubleshooting and treatment should be carried out according to the specific situation.
Case example:
Case name: parameter setting errors lead to system failure
Failure phenomenon: In the operation of four-station double flying fork winding machine, due to the wrong setting of some winding parameters, may lead to system failure or invalid function, affecting the normal operation of the machine.
Solution:
Check User Program: Use the Ready to Test operating procedure to check and correct user program errors to ensure proper operation.
Reset Parameters: According to the product specifications and process requirements, reset the relevant parameters on the touch screen, including the number of rotor hooks, hook position, winding position, number of coils, etc., to ensure that all parameters are set correctly.
System initialization: If the system can not run normally due to unstable voltage in the storage area, you must initialize the system and cut off the under-voltage of the circuit board plug or rectifier switching power supply. Before cutting the root, please note the current data backup record.
Hardware Replacement Diagnostics: If the fault still cannot be solved after resetting the initialization, it may be necessary to perform hardware replacement diagnostics to determine if the problem is caused by a hardware failure.
Through the above steps, you can effectively solve the software failure of 4-station double flying fork coil winding machine caused by parameter setting error, to ensure that the machine can operate normally and improve the production efficiency.
※ If you still can't solve the problem by the above ways and means, please contact the technical specialist of Xinhui Mechanical & Electrical Equipment Co.
