Motor motor automatic screwing machine what are the common software problems and solutions?
1, software compatibility problems
l Fault phenomenon
Software and operating system incompatibility: the control software of the automatic screwing machine may not be able to install or run normally on some operating system versions, the installation process is interrupted, the software starts flashing back or some functions can not be used and so on.
Incompatibility between software and hardware equipment: for example, the software cannot recognize the newly installed sensors, motor drives and other hardware, or cannot give full play to the performance of the hardware, resulting in reduced efficiency or abnormal operation of the screwing machine.
l Solution
For the case of incompatibility between the software and the operating system, first check the system requirements of the software and confirm whether the operating system used meets the requirements. If the operating system version is too low or too high, try to upgrade or downgrade the operating system to a compatible version. Also, contact the software vendor for new software patches or updated versions, which usually fix some known compatibility issues.
When the software is not compatible with a hardware device, check whether the model and parameters of the hardware device are supported by the software. If the hardware is a new device and is not supported by the software, you need to wait for the software vendor to release a compatible updated version. In some cases, you can manually install the driver for the hardware device to try to resolve the compatibility issue, but make sure the driver is officially certified and compatible with the software.
2, the software interface display problems
l Failure phenomenon
Interface display abnormality: the software interface may appear text garbled, graphics distortion, button misplaced, etc., which will affect the operator's normal setup and monitoring of the machine.
The display content is not updated: the working status display on the software interface (such as the progress of screwing, equipment operating parameters, etc.) is not updated in time, resulting in the operator not being able to accurately obtain the real-time information of the equipment.
l Solution
For the problem of abnormal interface display, first check whether the display settings of the software are correct, such as whether the resolution, font size and other parameters are matched with the monitor of the equipment. If the display settings are correct, the interface file of the software itself may be corrupted, you can try to reinstall the software or repair the software installation file. Also, make sure that the device's graphics card driver is new, as outdated drivers may cause display problems.
When the display is not updating, check if the communication between the software and the device is normal. This may be due to a communication line failure, a communication protocol error, or a problem with the software's data reception processing module. Check and repair according to the solutions related to communication faults and program operation faults, such as checking the connection of the communication line, confirming the consistency of the communication protocol, and restarting the software or device.
3、Software function abnormal problem
l Failure phenomenon
Functions can not be used: some important functions in the software, such as screw tightening parameter settings, work mode switching, fault diagnosis and other functions can not be used normally, the button clicked on the unresponsive or pop-up error message.
Function error implementation: the function performed by the software is not in line with the expected, such as setting the screw tightening torque does not take effect in the actual operation, or the machine is running in manual mode under the automatic tightening mode.
l Solution
For the case that the function cannot be used, first check the user privilege settings of the software to ensure that the operator has the privilege to use the function. If the privileges are set correctly, check whether the software is in a special state (e.g. maintenance mode, calibration mode, etc.), which may restrict the use of certain functions. If an error message appears in the software, look for the problem according to the message, it may be the lack of some dependent files, database connection error or logic error in the program code, you need to repair the specific problem, such as installing the missing files, repairing the database connection or modifying the program code.
When a function is incorrectly executed, check whether the parameter settings in the software are correctly transferred to the hardware device. This may require checking the communication and data transfer links between the software and hardware to ensure that the parameters have not been lost or tampered with during transmission. At the same time, check the function execution logic of the software, it may be that the conditional judgment, loop and other parts of the program code are in error, and the software needs to be debugged and modified to ensure the correct execution of the function.
4、Software data processing problems
l Failure phenomenon
Loss of data: the work data recorded by the software (such as the number of screws tightened, equipment running time, fault records, etc.) partially or completely lost, which will affect the traceability of the production process and quality control.
Data error: The data processed by the software (such as statistical data on production efficiency, quality inspection data, etc.) are incorrect, resulting in an incorrect assessment of the working condition of the equipment.
l Solution
For the case of data loss, first check whether the location where the data is stored (e.g. local hard disk, database server, etc.) is faulty. If it is the local storage, check whether the hard disk is damaged, whether the storage space is full, etc. If it is the database storage, check the operation status of the database, such as whether there is a crash, whether data backup is complete, etc. If the data storage location is normal, check the data storage and backup mechanism of the software to ensure that the data can be stored and backed up timely and correctly. You can try to restore the data backup to retrieve the lost data.
When data is incorrect, check that the source of the data is accurate. This may require checking whether the data collection from the sensor is correct, whether there is any interference during data transmission, etc. At the same time, check whether the data processing algorithm of the software is correct, such as whether the process of calculating, counting and filtering the data meets the actual requirements. If the data processing algorithm is wrong, the software needs to be updated or modified to ensure the accuracy of the data.
※: If you still can't solve the problem through the above ways and means, please contact the technical specialist of Xinhui Electromechanical Equipment Co.
