What are the common sensor failures and their solutions for motor motor rotor 4-station double flying fork winding machines?

What are the common sensor failures and their solutions for motor motor rotor four-station double flying fork winding machine?

Some common sensor failures and their solutions that may be encountered during the operation of motor motor rotor four-station double flying fork winding machine are as follows:

1、the sensor response error:

Cause: The sensor may not respond correctly because of the accumulation of dust, oil or other impurities.

Solution: Clean the surface of the sensor regularly to ensure that no coverings or contaminants affect the sensor's work. If the sensor is damaged, it is necessary to replace the sensor with a new one.

2、position sensor failure:

Cause: The position sensor is used to detect the position of the rotor, if the position sensor is faulty, it may lead to inaccurate winding.

Solution: Check whether the connection of the position sensor is firm and whether the sensor is damaged. If problems are found, the sensor needs to be recalibrated or replaced.

3、Limit switch failure:

Cause: Limit switches are used to control the limit position of the machine. If the limit switches are faulty, it may cause the machine to operate beyond the normal range.

Solution: Check that the limit switches are properly set and secured, and that there is no visible damage. Adjust or replace the limit switch if needed.

4、Tension sensor failure:

CAUSE: The tension sensor is used to control the tension of the winding wire. If the tension sensor fails, it may cause the coil tension to be uneven.

Solution: Check if the tension sensor can read the tension value correctly and calibrate the sensor. If the sensor is damaged, it needs to be replaced.

5、Sensor connection problem:

Cause: The sensor's connecting wire may cause sensor signal transmission problems due to wear, corrosion or poor contact.

Solution: Check whether the sensor's connecting wire is intact and firmly connected. If necessary, replace the connecting wire or repair the poor contact problem.

The above are some common sensor failures and their solutions that may be encountered by the motor motor rotor four-station double flying fork winding machine. In actual operation, fault diagnosis and treatment should be carried out according to the specific situation.

Failure cases: sensor misoperation or no action

Fault phenomenon:

In the operation of the four-station double flying fork winding machine, there may be a sensor due to ambient light interference, sensor surface dirt, unstable power supply or sensor damage, etc., resulting in malfunction or no action.

Solution:

• Avoid strong direct light: adjust the position of the sensor to avoid strong direct light, because the interference of ambient light may affect the normal operation of the sensor.

• Clean the sensor surface: Clean the sensor surface regularly to remove dirt and dust that may affect the sensor operation.

• Check the power supply: Check and stabilize the power supply to ensure that the sensor receives a stable power supply to avoid sensor failure caused by unstable power supply.

• Replace damaged inductor: If the inductor itself is damaged, it needs to be replaced with a new one to restore the normal operation of the machine.

The above steps can effectively solve the common faults of the inductor in the 4-station double flying fork winding machine, and ensure the normal operation and production efficiency of the winding machine.

※ If you still can't solve the problem by the above ways and means, please contact the technical specialists of Xinhui Mechanical & Electrical Equipment Co.