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What are the common mechanical failures and solutions for motor motor rotor pressure end plate commutator all-in-one?

2024-11-06 13:58:09
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What are some common mechanical failures and their solutions for motor motor rotor press end plate commutator all-in-one machine?

In the motor production line, some common mechanical failures and their solutions that may be encountered in the motor motor rotor press end plate commutator all-in-one machine are as follows:

1、crimping is not tight:

Reason: It may be that the front and rear baffles of the crimping machine are not adjusted properly, or there is a problem with the crimping mechanism.

Solution: Check whether the front and rear baffles of the crimping machine are correct, and also check whether the crimping mechanism of the crimping machine is loose or deformed.

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2、Terminal press misalignment:

Reason: the terminal clamp is too loose or pressure is not enough, it may also be that the conveying speed of the wire feeder is too fast.

Solution: Check the tightness of the terminal clamps, adjust the pressure and lift height, while adjusting the conveyor speed of the wire feeder.


3、the cut is too long or too short:

Reason: tool wear or incorrect, resulting in the cutting length of the kerf does not meet the requirements.

Solution: Check the cutter, replace the cutter and cutting tool.


4、air pressure failure:

Reason: crimping machine needs air pressure to drive when working, if there is insufficient air pressure or can not meet the requirements of the fault.

Solution: Check the pressure of compressed air and the smoothness of the airway.


5、pneumatic component failure:

Cause: the pneumatic components such as cylinders in the crimping machine may be damaged or stuck phenomenon.

Solution: check the pneumatic components whether there is a strange sound or cylinder journey low speed and other phenomena, if there is a problem, timely replacement or repair.


The above is the motor motor rotor pressure end plate commutator integrated machine in the motor production line may encounter some common mechanical problems and their solutions. In actual operation, troubleshooting and treatment should be carried out according to the specific situation.

※ If the above ways and means still can not solve the equipment failure, please contact Xinhui Electromechanical Equipment Co., Ltd. technical specialists through the page chat tool to seek help.

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