What are the contents of the pre-service training for the employees of the brushless motor motor automatic no-load tester?
Brushless motor motor automatic no-load tester staff pre-training is to ensure that employees can operate the equipment, to ensure that the test work is carried out smoothly an important link. I will be cognizant of the equipment, operating standards, maintenance and other aspects of the design of the training content.
First, the basic knowledge of equipment training
1, the working principle: a detailed explanation of the working principle of the brushless motor motor automatic no-load test machine, including how to simulate the motor no-load running state, through various types of sensors to collect the motor's current, voltage, speed, torque and other parameters, and to analyze and process.
2、Structural composition: Introduce the overall structure of the tester, such as the mechanical part of the test platform, motor fixture, transmission device; electrical part of the control cabinet, power supply module, sensors, controllers; software part of the test software, operating system and so on. Let employees understand the function of each part and the relationship between them.
Second, operating skills training
1、Familiarize with the operation interface: Train employees to familiarize with the operation interface of the tester, including the functions and uses of various buttons, switches and displays. For example, how to start and stop the test machine, how to set the test parameters (such as test time, speed range, sampling frequency, etc.), how to view and save the test data.
2, test process operation: explain the normal test process of the tester, from the preparation before the test (such as checking the status of the equipment, installing the motor, connecting the wiring, etc.), to the monitoring and adjustment of the parameters during the test process, and then to the end of the test data analysis and report generation. Through actual cases and simulation operations, employees can master the correct test operation methods.
3、Common Failure Handling: Introduce the common failures that may occur during the operation of the tester, such as sensor failure, motor does not turn, data abnormalities, etc., and explain the corresponding fault performance and judgment methods. Train employees on emergency measures for different faults, such as how to carry out simple troubleshooting, how to take temporary measures to avoid the expansion of the fault. At the same time, inform the staff in the encounter of complex faults should be promptly reported to the superiors and professional maintenance personnel.
Third, protection specification training
1, equipment protection precautions: emphasize the precautions during the operation of the tester, such as strictly prohibited in the operation of the equipment for cleaning, maintenance and adjustment; prohibit touching moving parts, electrical components, etc.; in the test of high-voltage motors, we must strictly comply with the high-voltage operating procedures.
2、Use of personal protective equipment: Train employees to use personal protective equipment correctly, such as protective glasses, protective gloves, shoes and so on. Explain the applicable scenarios and wearing methods of different protective equipments to improve the employees' awareness of protection.
3、Knowledge of fire protection: Introduce the knowledge of fire protection in the working area where the tester is located, including the types of fire extinguishers, how to use them and where to store them; the location of fire escapes and evacuation routes. Organize fire drills for employees to improve their emergency handling ability in case of fire and other emergencies.
IV. Quality Control Training
1、Testing standards and requirements: Define the quality standards and requirements for the no-load test of brushless motors, including the qualified range of each test parameter, the accuracy and reliability of the test data, and so on. Let employees understand the importance of quality control and establish quality consciousness.
2、Data Acquisition and Analysis: Train the staff to collect test data correctly to ensure the authenticity and integrity of the data. Explain how to use data analysis tools to analyze the test data, determine whether the performance of the motor meets the standards, and how to identify and deal with abnormal data.
3、Quality problem handling: Explain how to deal with quality problems found in the testing process, such as how to isolate the motor, how to record quality problem information, how to feedback to the relevant departments. Emphasize the importance of timely handling of quality problems to avoid unqualified motors into the next process.
V. Maintenance Training
1, routine maintenance: training staff test machine routine maintenance content, such as equipment cleaning, lubrication, fastening and so on. Explain the maintenance cycle and methods, so that employees develop the habit of regular maintenance equipment to extend the service life of the equipment.
2, regular maintenance: introduce the tester's regular maintenance programs and requirements, such as regular maintenance of equipment, parts replacement, software updates. Let employees understand the importance of regular maintenance, as well as their own responsibilities and tasks in the regular maintenance work.
※ If you need help, please contact the technical specialist of Xinhui Electromechanical Equipment Co., Ltd. through the page chat tool for assistance.
