What are the common software problems and solutions for brushless motor motor manual six-station internal winding machine?
Brushless motor manual six-station internal winding machine common software problems and solutions are as follows:
1, the system parameter setting error
Problem performance
Winding speed, turns, tension and other parameters are not set reasonably, resulting in poor winding quality, such as winding too loose or too tight, inaccurate number of turns, etc..
The synchronization parameters of the six stations are set incorrectly, and the movements of the six stations are not coordinated, appearing inconsistent or out of synchronization.
Cause analysis
The operator is not familiar with the equipment and set the parameters by mistake.
The equipment is disturbed during use, resulting in parameter changes.
Solution
Read the operation manual of the equipment carefully and reset the parameters correctly according to the requirements of the winding process and motor specifications.
Make a backup of the key parameters, so that you can restore them in time when they are abnormal. If the parameters are suspected to be interfered, reset the equipment and then reset.
2、Program operation is not stable
Problem performance
The program suddenly interrupts or dies during the winding process, resulting in the winding work cannot be carried out normally.
The program jumps abnormally and performs wrong operation steps, such as the winding action should be carried out but the withdrawal action is carried out.
Cause Analysis
There are loopholes or defects in the software itself, which trigger an error under certain conditions.
The memory of the controller is insufficient, and there is data conflict or overflow when running the program.
Electromagnetic interference affects the normal operation of the program.
Solution
Contact the equipment manufacturer to obtain a software update patch or upgrade program to fix the software vulnerability.
Check the controller's memory usage, close unnecessary background programs and free up memory space. If the memory is really insufficient, consider upgrading the hardware memory of the controller.
Carry out anti-interference treatment on the electrical system of the device, such as increasing the shielding layer, filters, etc., to reduce the impact of electromagnetic interference on the program.
3、Communication failure
Problem performance
Poor communication between the operator panel and the controller, the instructions of the operator panel can not be accurately transmitted to the controller in a timely manner, or the feedback from the controller can not be correctly displayed on the operator panel.
Communication failure with external equipment (such as tension controller, counter, etc.), resulting in the entire winding system can not work together.
Cause Analysis
Poor connection, disconnection or short circuit of the communication line.
The communication protocol is set incorrectly, and the communication parameters of both devices do not match.
The communication interface is damaged or the driver is incompatible.
Solution
Check the communication line, repair or replace the damaged line and make sure the connection is firm.
Carefully check the communication protocol parameters, such as baud rate, data bits, stop bits, etc., to ensure that both sides set the same.
Check the communication interface and replace it promptly if it is damaged. Update the driver program of the communication interface to ensure its compatibility with the system.
4、Data loss or error
Problem performance
The saved winding process data is lost, and needs to be re-entered for the next use.
The read data is inconsistent with the actual settings or stored data, resulting in deviation of the winding operation.
Cause Analysis
Failure of storage media, such as flash memory chip damage, bad sectors in hard disk, etc.
Sudden power failure or abnormal shutdown, resulting in data not saved in time or incomplete.
Errors in the data reading and writing module of the software, which cannot read or write data correctly.
Solution
Test the storage media, use professional tools to repair the bad sectors of the hard disk, or replace the damaged flash memory chip.
Install an uninterruptible power supply (UPS) to avoid the impact of sudden power failure on data. Make sure all data have been saved and exit the program normally before shutting down the computer.
Check the data read/write module of the software and update or repair the related program code. If the data loss is serious, try to use data recovery software to recover.
※: If you still can't solve the equipment failure through the above ways and means, please contact the technical specialist of Xinhui Electromechanical Equipment Co., Ltd. through the page chat tool to seek help.
