Brushless motor motor automatic press-fitting end-capping machine how to carry out maintenance?
Brushless motor motor automatic press-fitting end-capping machine maintenance is crucial, from mechanical components, electrical systems, hydraulic systems (if any), software systems, etc., the following are the details:
First, mechanical components
1, clean: Regularly clean the surface of the equipment, dust, oil and debris, to prevent them from entering the mechanical transmission parts to affect the operation. For the pressure loading head, guide rail, slider and other key parts, use a clean cloth or special cleaner to wipe to ensure that no impurities attached.
2, lubrication: in accordance with the requirements of the equipment manual, lubricate the lubrication points on a regular basis. In general, the guide rail, slider, screw and other parts need to add a weekly lubricant, gears, chains and other parts can be lubricated every half a month. Pay attention to the selection of appropriate lubricants to ensure that their viscosity and performance in line with the requirements of the equipment.
3, fastening: check whether the various parts of the equipment connecting bolts are loose, especially the pressure loading mechanism, motor base, transmission parts and other important parts of the bolt. Monthly all the bolts fastening check, found loose tighten in time to prevent equipment failure or precision loss due to loose bolts.
4, wear and tear inspection: Regularly check the wear and tear of mechanical parts, such as press-fit head, molds, rails, sliders and so on. Observe whether there are obvious wear marks, scratches or deformation on the surface of the parts, and measure whether the dimensions of the key parts are within the permissible range. For parts with serious wear, they should be replaced in time to ensure the press fitting accuracy and stability of the equipment.
Second, the electrical system
1、Cleaning and inspection: Regularly clean up the dust in the electrical control cabinet to prevent the accumulation of dust from affecting the heat dissipation and performance of electrical components. Check whether the connection of the electrical line is firm, there is no loose, oxidized or broken phenomenon. Check the wire joints once a month to ensure good contact and no heat discoloration.
2, electrical components testing: regular testing of relays, contactors, sensors and other components in the electrical system. Check whether the contacts of relays and contactors have erosion, sticking phenomenon, whether the action is sensitive and reliable. Sensor to check its sensing distance, accuracy is normal, if abnormal timely adjustment or replacement.
3、Motor maintenance: Check the running condition of the motor, including the temperature, noise and vibration of the motor. Ensure that the motor dissipates heat well and the vents are not blocked. Regularly clean up the dust and oil on the surface of the motor, and conduct insulation resistance test on the motor once a quarter to ensure that the motor has good insulation performance.
Third, the hydraulic system (if any)
1, oil inspection: regularly check the oil level, oil quality and oil temperature of the hydraulic oil. The oil level should be kept within the range specified in the oil label, and add it in time when it is insufficient. Check the oil quality once a week, observe whether the oil is discolored, turbid or odor, if any abnormalities should be timely replacement of hydraulic oil. At the same time, to ensure that the oil temperature within the normal operating range, to avoid high or low oil temperature affects the performance of the hydraulic system.
2, filter replacement: the filter element in the hydraulic system needs to be replaced regularly to ensure the cleanliness of the fluid. Generally speaking, the suction filter element every 1-2 months to replace the return filter element every 2-3 months to replace. In the replacement of the filter element, pay attention to the selection of appropriate models and specifications to ensure that the filter precision of the filter element meets the requirements.
3, pipeline inspection: check whether there is leakage, wear and tear or aging of the hydraulic pipeline. Check whether there is oil oozing out from the joints of the pipeline and whether there is crack or damage on the surface of the pipeline. Once a month all the pipeline inspection, found that the problem of timely repair or replacement of pipeline.
Fourth, the software system
1, data backup: Regular backup of the equipment's parameter settings, production data, etc., to prevent data loss. It is recommended to carry out data backup once a week, and store the data in external storage devices or the cloud.
2、Software update: Update the control software of the equipment in time to repair software loopholes, improve performance and add new features. Pay attention to the equipment manufacturer's official website or technical support channels to obtain new software version information, and follow the instructions to update the operation.
3、System maintenance: Regularly maintain the software system, clean up system junk files, optimize system settings to ensure smooth operation of the software. Can be a monthly system maintenance, the use of professional system maintenance tools for the operation.
In addition, the operator in the daily use of equipment, should be in strict accordance with the operating procedures to avoid damage to the equipment due to misuse. At the same time, to establish equipment maintenance files, record each maintenance time, content, replacement of parts and other information, in order to track and analyze the operating conditions and maintenance history of the equipment.
If you still can't solve the equipment failure through the above ways and means, please contact Xinhui electromechanical technical specialists through the page chat tool to seek help.
