What are the common software problems and solutions for brushless motor motor automatic lock screw machine?
Brushless motor motor automatic lock screw machine common software problems and solutions are as follows:
First, the software installation and startup problems
1, can not install the software
Problem performance: when trying to install the screw machine control software, the installation program reports an error, the installation process is interrupted or simply can not start the installation program.
Problem causes
The computer operating system is incompatible with the software, such as the software is developed for a specific version of the operating system, and the current system version does not match.
The downloaded software installation package is corrupted, possibly due to an unstable network during the download process resulting in incomplete files.
The computer lacks dependent components required for the software to run, such as certain drivers, runtime libraries, etc.
The computer has insufficient privileges to perform the installation operation of the software.
Solution
Check the official instructions of the software to confirm the version of the operating system it supports, and consider upgrading or replacing the operating system if it is incompatible.
Download the software installation package again from an official and reliable channel, and verify the integrity of the file after the download is complete.
Install the required dependent components according to the requirements of the software, refer to the software documentation or contact the software vendor for details.
Run the installer as administrator, right-click the installation file and select “Run as administrator”.
2、Software can not start
Problem performance: After the software installation is completed, click the startup icon is unresponsive, or it automatically closes after an error box pops up.
Problem Cause
The software configuration file is corrupted, which may be due to accidental power failure, system failure, etc. leading to configuration file loss or data errors.
The software conflicts with other programs already installed on the computer, such as antivirus software, firewalls, etc. blocking the software.
The software version is too low, there are known startup problems, you need to update to a new version.
Solution
Find the path to the software's configuration file, try deleting the configuration file and restarting the software to allow the software to regenerate the default configuration.
Temporarily disable the antivirus and firewall, then try starting the software again. If it starts normally, add the software to the trust list of your antivirus and firewall.
Visit the official website of the software to download and install a new version of the software to fix possible startup problems.
Abnormal Function Problems
1. Parameter settings cannot be saved
Problem performance: Set up the parameters of the screw machine in the software, such as torque, speed, feeding time, etc., but after clicking Save, the parameters are restored to the default value when the software is opened again.
Problem Cause
The database or storage module of the software is faulty and cannot save the parameter data normally.
Insufficient permissions of the file for storing parameters, resulting in the software not having the permission to write data.
There is a loophole in the software and a logical error occurs when saving the parameters.
Solution
Check whether the database connection of the software is normal, if there is any problem, contact the software supplier to fix it. You can also try backing up and deleting the database files, then restart the software and let it recreate the database.
Ensure that the folder where the file storing the parameters is located has read/write permissions, which can be set by right-clicking on the folder, selecting “Properties”, and setting the permissions in the “AN All” tab.
Contact the software developer to give feedback on the parameter saving problem, get a software update patch or upgrade to a new version to fix the vulnerability.
2、Misaligned program flow
Problem performance: The screw machine does not execute according to the preset program flow during operation, such as skipping some steps, repeating a step or performing wrong operations.
Problem causes
There are errors in the logic of the software program, the development process has not been fully considered for a variety of possible situations.
The signals fed back by the sensor do not match the logic preset by the software, leading to errors in program judgment.
The software is subject to external interference, such as electromagnetic interference, network interference, etc., which affects the normal operation of the program.
Solution
Contact the software developer to check and debug the program logic of the software and fix the existing errors.
Check the working status of the sensor and the signal transmission line to ensure that the signal feedback from the sensor is accurate. Calibrate and test the sensors, and troubleshoot sensor failures.
Add electromagnetic shielding devices for computers and screw machine equipment to reduce the impact of electromagnetic interference. At the same time, ensure that the network connection is stable to avoid network fluctuations on the software interference.
Third, data processing and display problems
1、Data display error
Problem performance: The operating data of the screw machine displayed on the software interface, such as torque value, rotational speed value, the number of screws, etc., do not match the actual situation, and there is data deviation or garbled code.
Problem Cause
The data acquisition module of the software is faulty and cannot accurately obtain the data fed back by the sensor.
Errors in the data transmission process, such as signal interference, loose wiring, etc. lead to data loss or distortion.
There is programming error in the data display module of the software, which incorrectly processes and displays the collected data.
Solution
Check the working status of the sensor and the data acquisition card to ensure that the data acquisition module operates normally. Calibrate and test the sensors, and replace them promptly if they are damaged.
Check the data transmission lines to ensure that the connections are firm and not loose or damaged. Use shielded wires to transmit data to reduce signal interference.
Contact the software developer to check and repair the data display module to ensure that the data can be accurately displayed.
2、Data storage and export problems
Problem performance: Unable to store the running data of the screw machine into the specified file or database, or there are problems such as format error and data loss when exporting data.
Problem causes
The storage path or database connection is set incorrectly, and the software cannot find the correct storage location or connect to the database.
Insufficient space on the storage device to accommodate new data.
There are loopholes in the data storage and export functions of the software, and there are errors in the processing and conversion of data.
Solution
Check the storage path and database connection settings in the software to ensure they are correct. If you are using a database to store data, check whether the database service is running properly.
Clean up the space on the storage device by deleting unnecessary files or performing a data backup to make room for new data.
Contact the software developer to provide feedback on data storage and export issues, obtain software update patches or upgrade to a new version to fix the bugs.
※: If you still can't solve the problem by the above ways and means, please contact the technical specialist of Xinhui Mechanical and Electrical Equipment Co.
